Handicare Puma 20 Service Manual
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Handicare Puma 20 Service Manual

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SERVICE MANUAL
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Summary of Contents for Handicare Puma 20

  • Page 1 SERVICE MANUAL...
  • Page 2 Handicare executes a policy of continuous improvement and reserves the right to changes and modifi cations. The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifi cations of the product deviating from the standard confi guration.

  • Page 3: Table Of Contents

    Replacing Puma 20 motors 5.2.2 Puma 20 / Puma 40 Carrier Converting Puma 20/40 front wheel drive (FWD) to rear wheel drive (RWD) and vice versa. Mounting the kerb climber (Puma 20/40 – RWD) Replacing the carbon brushes (Puma 20/40) 5.2.3...
  • Page 4 Table of content Puma 20/40 5.2.6 Mounting the attendant steering Mounting the attendant steering on backrest frame EasyFit Mounting the attendant Z-steering mechanisme EasyFit / Sedeo Pro+ 5.2.7 Replacements Replacing the batteries Replacing the power module Replacing the mudguards Replacing the coloured covers (only Puma 40) Replacing the anti-tip wheels and bracket 5.2.8...

  • Page 5: Introduction

    1.1 This manual This manual contains the instructions for repairs and general maintenance of the Puma 20/40 motor driven wheelchair. Mechanics who do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the Puma 20/40 wheelchair.

  • Page 6: Symbols Used In This Manual

    Introduction Puma 20/40 1.3 Symbols used in this manual Warning symbol Follow the instructions next to this symbol closely. Not paying careful attention to these instructions could result in physical injury or damage to the wheelchair or the environment. Reference symbol The symbol refers to a separate user manual.

  • Page 7: Safety

    2.1 Maximum User weight reduction when Puma 20 options are installed on a Puma 40! In case one of the following Puma 20 options is installed on a Puma 40 carrier, the maximum user weight is reduced to 136 kg: •...

  • Page 8: Used Decals On The Wheelchair

    Seat adjustment factory settings Handicare will deliver a Puma wheelchair with default factory settings. These settings depend on the options ticked on the order form. When a confi guration is ordered that causes interference, Handicare applies modifi ed factory settings and informs the customer of this via a note included in the wheelchair delivery.
  • Page 9 Puma 20/40 Safety Danger of crushing! Use caution when swinging the controller aside to avoid getting anything crushed. Trap danger. Danger of getting fi ngers jammed.

  • Page 10: Tools, Parts And Components

    Tools, parts and components Puma 20/40 Tools, parts and components 3.1 Tools The tools below are needed for various mechanical settings and maintenance: Quantity Description Size (mm) Screwdriver, medium Screwdriver, crosshead Hammer (plastic) Chaser Pair of wire cutters Circlip pliers...

  • Page 11: Spare Parts

    Puma 20/40 Spare parts | 11 Spare parts 4.1 Use of the parts lists This document is meant as a reference book to be used to order parts for the wheelchair that is shown on the front cover. How to order: When ordering parts, please specify: •...

  • Page 12: Carrier And Seat Adjustments

    Puma 20/40 4.2 Carrier and seat adjustments Description Page Battery tray and chair interface Puma 20/40 Suspension arm and motors Puma 20 Suspension arm and motors Puma 40 Castor forks and wheels Puma 20 Castor forks and wheels Puma 40...

  • Page 13: Battery Tray And Suspension And Chair Interface Puma 20/40

    Puma 20/40 Spare parts | 13 Battery tray and suspension and chair interface Puma 20/40 Article number Description 9005935 Chair Interface set 4,5a 9002758 Battery MK M40-12 Gel (40Ah C20) 4,5b 9006051 Battery MK M50 AGM (50Ah C20) 4,5c 9002759...

  • Page 14: Dahl Car Docking System Puma 40 Fwd

    14 | Spare parts Puma 20/40 Dahl car docking system Puma 40 FWD Description Page 1,12-16 1017025 Battery Box Car Docking FWD 2-11 1017123 Dahl cardocking, set 1017124 Plate and bolts Dahl cardocking system O-ring 7x2,5 NBR 70 Washer Pa Di/Do 10.6/20 S=2.2...

  • Page 15: Dahl Car Docking System Puma 40 Rwd

    Puma 20/40 Spare parts | 15 Dahl car docking system Puma 40 RWD Article number Description 1,12-16 1017026 Battery Box Car Docking RWD 2-11 1017123 Dahl cardocking, set 1017124 Plate and bolts Dahl cardocking system O-ring 7x2,5 NBR 70 Washer Pa Di/Do 10.6/20 S=2.2...

  • Page 16: Suspension Arm And Motors Puma 20

    28-32,35,37,38 9007484 Motor set, 10 km/h DX, Puma 20 28-32,35a,37,38 9007485 Motor RWD right/ FWD left, 10 km/h DX, Puma 20, see paragraph 5.2.1. 28-32,35b,37,38 9007486 Motor RWD left/FWD right, 10 km/h DX, Puma 20, see paragraph 5.2.1. 28-32,36,37,38 9007487...

  • Page 17: Suspension Arm And Motors Puma 40

    Puma 20/40 Spare parts | 17 Suspension arm and motors Puma 40 Article number Description 1-12 9005965 Rubber suspension + bridge 8-12 9005966 Rubber suspension set 13-21 9005963 Anti tip complete FWD 13,15,16,18 9002896 Anti tip wheel FWD 22-30 9005962...

  • Page 18: Castor Forks And Wheels Puma 20, Handicare

    18 | Spare parts Puma 20/40 Castor forks and wheels Puma 20, Handicare Loctite 243 25Nm Article number Description 9005934 Anti shimmy + bearings, set, HC 7a,8,9,10a 9005932 Castor fork, HC 7b,8,9,10b 9007752 Castor fork 60 mm, HC 8,9,10a,11,12a 1016986 Castor wheel indoor 2.80/2.50-4, air, HC...

  • Page 19: B Castor Forks And Wheels Puma 20

    Puma 20/40 Spare parts | 19 Castor forks and wheels Puma 20 Loctite 243 25Nm Article number Description 9005934 Anti shimmy + bearings, set 7a,8,9,10a 9005932 Castor fork 7b,8,9,10b 9007752 Castor fork 60 mm 8,9,10a,11,12a 9005986 Castor wheel indoor 2.80/2.50-4, air...

  • Page 20: Suspension Arm And Motors Puma

    20 | Spare parts Puma 20/40 Castor forks and wheels Puma 40, Handicare Loctite 243 25Nm 4a, 4b 23, 24, 25, 26, 27, 28, 29 11, 12 13a, 14a, 15a, 16a, 17a 13b, 14b, 15b, 16b, 17b Article number Description...

  • Page 21: Castor Forks And Wheels Puma

    Puma 20/40 Spare parts | 21 Castor forks and wheels Puma 40 Loctite 243 25Nm 4a, 4b 22, 23, 24, 25, 26, 27 11, 12 13a, 14a, 15a, 16a 13b, 14b, 15b, 16b Article number Description 1-3,4a,5,6 9005934 Anti shimmy + bearings, set...

  • Page 22: Covers Puma

    22 | Spare parts Puma 20/40 Covers Puma 20 Article number Description 9005971 Battery cover black 9005972 Battery cover clips set 9004517 Battery access cover 9005973 Tube end covers dark grey set 9005970 Handicare logo Service 9-10 9005981 Ballhead covers dark grey set...

  • Page 23: Covers Puma 40

    Puma 20/40 Spare parts | 23 Covers Puma 40 Article number Description 9005971 Battery cover black 9005972 Battery cover clips set 9005970 Logo Handicare 9005974 Suspension bridge cover dark grey < 2014 9009308 Suspension bridge cover dark grey 8a,16a,18a,19a 9005982 Deco covers green <...

  • Page 24: Tilt Modules Puma

    24 | Spare parts Puma 20/40 Tilt modules Puma 20 Article number Description 9006017 Electrical tilt 25º 9006025 Til actuator mounting set 9006023 Tilt actuator 8-14 9006018 Electrical tilt 25º Add-on 15-17 9006016 Mechanical tilt 9007749 Square Allan key 6 mm...

  • Page 25: Tilt And Lift Modules Puma

    Puma 20/40 Spare parts | 25 Tilt and lift modules Puma 40 Article number Description 1-11 9006020 Electrical lift with electrical tilt 45º 9006025 Til actuator mounting set 9006023 Tilt actuator 8-10 9006024 Lift actuator mounting set 8-11 9006022 Lift actuator...

  • Page 26: Kerb Climber Puma

    26 | Spare parts Puma 20/40 Kerb climber Puma 20/40 11 12 Article number Description 1-14 9007864 Kerb climber, adjustable 7-13 9003571 Kerb climber gas spring 03411.0190 Kerb climber shoe...

  • Page 27: Direct Access Puma 20/40

    Puma 20/40 Spare parts | 27 Direct access Puma 20/40 Article number Description 1,3-4 1016970 R-net direct access keypad joystick side 1016968 R-net direct access keypad joystick side, set 2,5-6 1016971 Direct access keypad bracket joystick side Spring washer M4 DIN127B VZ...

  • Page 28: Attendant Steering On Backrest Frame Easyfit

    28 | Spare parts Puma 20/40 Attendant steering on backrest frame EasyFit 1a,1b Article number Description 1a-5 1017047 Attendant steering VR2 including electronics and mounting, set 1b-5 1017113 Attendant steering R-net including electronics and mounting, set 1a,3 9006029 VR-2 dual attendant module service...

  • Page 29: Attendant Z-Steering Easyfit / Sedeo Pro

    Puma 20/40 Spare parts | 29 Attendant Z-steering EasyFit / Sedeo Pro+ Article number Description 9006029 VR2 attendant module service 1,3-9 1017222 VR2 attendent module for Z-steering 1,3-20 1017035 VR2 Z-steering incl. electronics and mounting set, EasyFit / Sedeo Pro+...

  • Page 30: Wiring And Modules Shark

    30 | Spare parts Puma 20/40 4.3 Wiring and modules Shark Article number Description Article number Description 9007143 Shark Remote Drive Only DK-REMD01 service 9007144 Shark Remote Drive+Lights DK-REMD31 service 9007145 Shark Remote Drive+Lights+2Act. DK-REMD21 service 9007150 Shark Power Module DK-PMB01 (60 + 15A) service...
  • Page 31 Puma 20/40 Spare parts | 31 Flowchart Shark system; to determine the correct system parts...

  • Page 32: Wiring And Modules R-Net

    1016969 R-net direct access keypad not joystick side, set 9002912 R-net Seating/Lighting Module ISM-6L (6Act+Lights) service 1017230 Bracket for R-net ISM module on Puma 20 frame icw EasyFit 9006238 R-net 4-way Connector Block service 9002480 R-net extension cable 1.0m 9002482 R-net Cable 2.0m...
  • Page 33 Puma 20/40 Spare parts | 33 Flowchart R-net system towards mid-October 2012; to determine the correct system parts...
  • Page 34 34 | Spare parts Puma 20/40 Flowchart R-net system upward of mid-October 2012; to determine the correct system parts Handicare Puma 20/40 Created Date: BvG/PF 2013-10-04 R-Net Flowchart...

  • Page 35: Wiring And Modules Dx2

    Puma 20/40 Spare parts | 35 4.5 Wiring and modules DX2 Article number Description Article number Description 9007146 DX2 Remote REM420 service 9007147 DX2 Remote REM421 service 9007148 DX2 Remote REM550 service 9007154 DX 16 key Remote REM48 Rev-C 9007155...
  • Page 36 36 | Spare parts Puma 20/40 Flowchart DX2 system towards mid-October 2012; to determine the correct system parts...
  • Page 37 Puma 20/40 Spare parts | 37 Flowchart DX2 system upward of mid-October 2012; to determine the correct system parts Handicare Puma 20/40 Created by: Date: 2013-10-04 DX2 Flowchart...
  • Page 38 38 | Spare parts Puma 20/40 Wiring and modules VR-2 7 8 9 Article number Description Article number Description 9002907 VR-2 Joystick Module Drive Only JSM service 9002908 VR-2 Joystick Module Lights JSM-L service 9002909 VR-2 Joystick Module Act & Lights JSM-A-L service...
  • Page 39 Puma 20/40 Spare parts | 39 Flowchart VR-2 system; to determine the correct system parts...

  • Page 40: Suspension Arm And Motors Puma

    40 | Service instructions Puma 20/40 Service instructions 5.1 Maintenance plan Below, we have indicated what needs to be checked, how often this should be done and by whom. To be carried out by Time Description User Supplier Daily • Charging the batteries, after each use.

  • Page 41: Assembly, Replacement And Adjustment Instructions

    Replacing Puma 20 motors All types of motors on Puma 20 wheelchairs are gradually replaced with motors which have a higher rpm and therefore require a lower voltage. This has a positive effect on maintaining the wheelchairs maximum driving speed which tends to diminish as battery levels fall.

  • Page 42: Puma 20 / Puma 40 Carrier

    42 | Service instructions Puma 20/40 5.2.2 Puma 20 / Puma 40 Carrier Converting Puma 20/40 front wheel drive (FWD) to rear wheel drive (RWD) and vice versa. Preparation Relevant article numbers • Switch off the wheelchair via the remote control.
  • Page 43 Puma 20/40 Service instructions | 43 Conversion set for converting RWD to FWD. Tools required. Step 2 Remove interface and seating. Note! Lift the chair in case the wheel chair has an electrical lift.
  • Page 44 44 | Service instructions Puma 20/40 110648-03-008...
  • Page 45 Puma 20/40 Service instructions | 45 Note! Keep the spacers for reuse at step 5.2! Step 3 Change the direction of drive wheels and the mudguards (only Puma 40). Note! Use a lifting device to provide a proper working platform.
  • Page 46 46 | Service instructions Puma 20/40 Note! Check the key is still in place! Note! The Puma 40 has mudguards, take them off! Note! Dispose the ring and bolt! Step 4 Replace the anti-tip wheels and brackets. Note! Replace the anti-tip wheels and brackets! FWD into...
  • Page 47 Step 6 Change the position of the castor wheels. Note! Tighten the shaft and nut of the castor wheels with 25 Nm! Caution! Place at the Puma 20 on both sides of the castor wheel an extra ring between the wheel and the fork!
  • Page 48 48 | Service instructions Puma 20/40 Note! Only in case of 12,5 km/h! Note! Only in case of 12,5 km/h! Step 7 Remount the interface and seating.
  • Page 49 Puma 20/40 Service instructions | 49 110648 03 028...
  • Page 50 50 | Service instructions Puma 20/40 Shark 9006429 Shark bus extension cable 0.9m 9006430 Shark bus extension cable 1.2m 9006431 Shark bus extension cable 0.64m 9006429 Shark bus extension cable 0.9m Shark with Lift 9006304 P2040 Shark Cable Light+Lift+Act FWD 9006305 P2040 Shark Cable Light+Lift+Act RWD 00355.0023...

  • Page 51: Mounting The Kerb Climber (Puma 20/40 - Rwd)

    Note! The kerb climber can only be mounted on a RWD! • Switch off the wheelchair via the remote control. • Use a lifting device to raise the wheelchair / Puma 20/40 • Remove the legrests. carrier. • Mount the mounting bracket of the kerb climber on the castor arms.
  • Page 52 52 | Service instructions Puma 20/40...

  • Page 53: Replacing The Carbon Brushes (Puma 20/40)

    • Check the tyre pressures. • Note! Be aware of the issue! Notice • Use a lifting device to raise the wheelchair / Puma 20/40 carrier. • Some parts need to be replaced; the replacement is indicated by a symbol.
  • Page 54 54 | Service instructions Puma 20/40...
  • Page 55 Puma 20/40 Service instructions | 55 Note! Inspect the collector on the anchor of the motor; if the collector is seriously worn, replace the entire drive unit.
  • Page 56 56 | Service instructions Puma 20/40 Note! Check the key is still in place! Note! Tighten the bolts of the drive wheels with 25 Nm! Note! Bolts are provided with Loctite thread locker!

  • Page 57: Driving Wheels (Puma 20/40)

    Tools used • Lifting device Notice • Screwdriver • Use a lifting device to raise the wheelchair / Puma 20/40 • Hammer (plastic) carrier. • Torque wrench, socket, 13 mm • Infl ate the tube to the correct pressure! (See ‘Technical •...
  • Page 58 58 | Service instructions Puma 20/40 Note! Check the key is still in place! Note! Tighten the bolts of the drive wheels with 25 Nm! Note! Bolts are provided with Loctite thread locker!
  • Page 59 Puma 20/40 Service instructions | 59...

  • Page 60: Replacing The Tube And/Or Tyre Of A Drive Wheel, Indoor/Outdoor

    • Note! Be aware of the issue! Notice • Use a lifting device to raise the wheelchair / Puma 20/40 carrier. • Infl ate the tube to the correct pressure! (See ‘Technical specifi cations’) Note! Suitable work area required!
  • Page 61 Puma 20/40 Service instructions | 61 Caution! Defl ate the tyre fi rst, before you dismantle the wheel. Follow the steps as shown!
  • Page 62 62 | Service instructions Puma 20/40 Caution! Ensure tube and tyre are properly positioned on the rim! Caution! Make sure the tube is not jammed between the two rim halves! Note! Infl ate the tube to the correct pressure! (See: ‘Technical specifi cations’)
  • Page 63 Puma 20/40 Service instructions | 63...

  • Page 64: Castor Wheels

    • 9005999 Castor wheel outdoor left 3.00-4, grey air Notice • 9006005 Castor wheel outdoor right 3.00-4, grey puncture • Use a lifting device to raise the wheelchair / Puma 20/40 proof carrier. • 9006004 Castor wheel outdoor left 3.00-4, grey puncture proof •...
  • Page 65 Puma 20/40 Service instructions | 65 Note! Tighten the shaft and nut of the castor wheels with 25 Nm! Caution! Place at the Puma 20 on both sides of the castor wheel an extra ring between the wheel and the fork!

  • Page 66: Replacing The Tyre And/Or Tube Of The Castor Wheel

    Preparation Notice • Switch off the wheelchair via the remote control. • Use a lifting device to raise the wheelchair / Puma 20/40 • Use a lifting device to raise the drive and castor wheels carrier. clear of the ground.
  • Page 67 Puma 20/40 Service instructions | 67 Caution! Defl ate the tyre fi rst, before you dismantle the wheel. Follow the steps as shown! Caution! Ensure tube and tyre are properly positioned on the rim! Caution! Make sure the tube is not jammed between the two rim halves!
  • Page 68 68 | Service instructions Puma 20/40 Caution! Defl ate the tyre fi rst, before you dismantle the wheel. Follow the steps as shown!

  • Page 69: Replacing The Castor Fork

    Preparation Notice • Switch off the wheelchair via the remote control. • Use a lifting device to raise the wheelchair / Puma 20/40 • Use a lifting device to raise the drive and castor wheels carrier. clear of the ground.
  • Page 70 Note! Tighten the bolt of the castor fork with 7 Nm! Note! Tighten the shaft and nut of the castor wheels with 25 Nm! Caution! Place at the Puma 20 on both sides of the castor wheel an extra ring between the wheel and the fork!

  • Page 71: Mounting The Direct Access

    Puma 20/40 Service instructions | 71 5.2.5 Mounting the direct access Preparation Tools used Note! Switch off the wheelchair via remote control. Instructions Note! Suitable work area required! • Follow the illustrated instructions for mounting the direct access (1 joystick side and 2 not joystick side) Relevant article numbers •...

  • Page 72: Mounting The Attendant Steering

    72 | Service instructions Puma 20/40 5.2.6 Mounting the attendant steering Mounting the attendant steering on backrest frame EasyFit Preparation Tools used Note! Switch off the wheelchair via remote control. Instructions Note! Suitable work area required! • Follow the illustrated instructions for mounting the attendant steering.

  • Page 73: Mounting The Attendant Z-Steering Mechanisme Easyfit / Sedeo Pro

    Puma 20/40 Service instructions | 73 Mounting the attendant Z-steering mechanisme EasyFit / Sedeo Pro+ Preparation Tools used Note! Switch off the wheelchair via remote control. Instructions Note! Suitable work area required! • Follow the illustrated instructions for mounting the attendant Z-steering.
  • Page 74 74 | Service instructions Puma 20/40...

  • Page 75: Replacements

    Puma 20/40 Service instructions | 75 5.2.7 Replacements Replacing the batteries Preparation Relevant article numbers • Switch off the wheelchair via the remote control. • 9002592 M8x12 CKS BZK PRECOTE 85 • Remove the fuses from the battery compartment before •...
  • Page 76 76 | Service instructions Puma 20/40 Caution! A battery tray with batteries is a heavy load! Be careful at the moment you undock the battery tray from the battery box! Caution! Undock the battery tray slowly from projection in the battery box!
  • Page 77 Puma 20/40 Service instructions | 77 Note! Insert the battery spacer set correctly, as shown in the next diagrams! Note! Insert the battery spacer set correctly, as shown in the next diagrams! Caution! Dock the battery tray slowly on the projection in the...
  • Page 78 78 | Service instructions Puma 20/40...

  • Page 79: Replacing The Power Module

    • Dispose of waste parts in accordance with local regulations. Info • Use a lifting device to raise the wheelchair / Puma 20/40 carrier. • Some parts need to be replaced; this is indicated by a symbol. • Always remove the fuses from the battery compartment...
  • Page 80 80 | Service instructions Puma 20/40 110648 03 063 Caution! Dispose of the power module has to be done in accordance with local regulations!
  • Page 81 Puma 20/40 Service instructions | 81 110648-03-066 Note! Reprogram the wheelchair...

  • Page 82: Replacing The Mudguards

    82 | Service instructions Puma 20/40 Replacing the mudguards Preparation Relevant article numbers • Switch off the wheelchair via the remote control. • 9004533 Drive wheel fender black • Use a lifting device to raise the drive wheels clear of the •...
  • Page 83 Puma 20/40 Service instructions | 83...

  • Page 84: Replacing The Coloured Covers (Only Puma 40)

    84 | Service instructions Puma 20/40 Replacing the coloured covers (only Puma 40) Ball head cover / Deco ring motor arm / Deco strip suspension bridge cover Preparation Notice Switch off the wheelchair via the remote control. Use a screwdriver in case you can’t get off the covers by hand.
  • Page 85 Puma 20/40 Service instructions | 85...

  • Page 86: Replacing The Anti-Tip Wheels And Bracket

    86 | Service instructions Puma 20/40 Replacing the anti-tip wheels and bracket Preparation Relevant article numbers Switch off the wheelchair via the remote control. • 9005962 P2040 Anti-Tip RWD Complete Service • 9005963 P2040 Anti-Tip FWD Complete Service Instructions Follow the illustrated instructions for mounting the anti-tip...

  • Page 87: Seat Adjustments

    Preparation Notice • Switch off the wheelchair via the remote control. • Use a lifting device to raise the wheelchair / Puma 20/40 • Remove the fuses from the battery compartment before carrier. carrying out any work on the electrical system.
  • Page 88 88 | Service instructions Puma 20/40 Note! Lift the chair, in case the wheelchair has a lift. 110648-03-008...
  • Page 89 Puma 20/40 Service instructions | 89 Note! Keep the spacers for reuse for rebuilding the wheelchair. Caution! Two people are needed to carry out this operation.
  • Page 90 90 | Service instructions Puma 20/40 Caution! Two people are needed to carry out this operation. Note! Reuse the spacers. Note! Fasten the cables with tie wraps!
  • Page 91 Puma 20/40 Service instructions | 91...

  • Page 92: Adjusting The Centre Point Of Gravity

    92 | Service instructions Puma 20/40 Adjusting the centre point of gravity Preparation Relevant article numbers • Switch off the wheelchair via the remote control. • 9002592 M8x12 CKS BZK PRECOTE 85 • 00000.2003 Locking ring, fl at M8 Instructions...
  • Page 93 Puma 20/40 Service instructions | 93...
  • Page 94 94 | Service instructions Puma 20/40...

  • Page 95: Adjusting The Mechanical Seat Tilt

    • Remove the entire seating unit from the carrier. Two people are needed to carry out this operation. Icons (See instruction: Converting Puma 20/40 front wheel Action must be carried out by two persons! drive (FWD) to rear wheel drive (RWD), Step 2 Remove interface and seating.)

  • Page 96: Adjusting The Electrical Seat Tilt

    • Remove the entire seating unit from the carrier. Two • 9006017 Electrical tilt 25° people are needed to carry out this operation. (See instruction: Converting Puma 20/40 front wheel Tools used drive (FWD) to rear wheel drive (RWD), Step 2 Remove •...

  • Page 97: Adjusting The Electrical Seat Tilt 0 - 45°, The Minimum Tilt Angle (0 - 9°)

    Puma 20/40 Service instructions | 97 Adjusting the electrical seat tilt 0 - 45°, the minimum tilt angle (0 – 9°) With this adjustment the minimum / down limit angle of the Relevant article numbers tilt can be set. • 9006021 Electrical tilt 45°...
  • Page 98 98 | Service instructions Puma 20/40 Caution! Adjusting the minimum angle should be done with caution. If the set screw is turned inward too much it can damage the limit switch.

  • Page 99: Adjusting The Electrical Seat Tilt 0 - 45°, The Maximum Tilt Angle (< 45°)

    Puma 20/40 Service instructions | 99 Adjusting the electrical seat tilt 0 - 45°, the maximum tilt angle (< 45°) There are certain settings of the carrier and seating system Relevant article numbers combination at which interference can occur between the •...
  • Page 100 100 | Service instructions Puma 20/40 Note! Make sure to keep a gap of about one fi nger thickness Note! It might be needed to loosen the switch cable Note! If needed fi xate the cable with a new tie wrap...

  • Page 101: Seat Tilt Confi Guration Tables

    (on hinge point 1 or hinge point 2, see fi gure), seat height, seat depth, seat cushion, centre of gravity setting. PUMA 20/40 RWD, Sedeo Lite, electrical tilt adjustment 0 - 45° Backrest Adjustment Setting (hole no. | seat depth in cm)
  • Page 102 102 | Service instructions Puma 20/40 PUMA 20/40 RWD, Sedeo Lite, electrical tilt adjustment 0 - 25°...
  • Page 103 Puma 20/40 Service instructions | 103 PUMA 20/40 FWD, Sedeo Lite, electrical tilt adjustment 0 - 25°...
  • Page 104 104 | Service instructions Puma 20/40 PUMA 20/40 RWD, Sedeo Pro, electrical tilt adjustment 0 - 45° hp1 hp2...
  • Page 105 Puma 20/40 Service instructions | 105 PUMA 20/40 FWD, Sedeo Pro, electrical tilt adjustment 0 - 45°...
  • Page 106 106 | Service instructions Puma 20/40 PUMA 20/40 RWD, Sedeo Pro, electrical tilt adjustment 0 - 25°...
  • Page 107 Puma 20/40 Service instructions | 107 PUMA 20/40 FWD, Sedeo Pro, electrical tilt adjustment 0 - 25°...
  • Page 108 108 | Service instructions Puma 20/40 PUMA 40 RWD, Sedeo Pro+, electrical tilt adjustment 0 - 45° (no limitation Puma 40 FWD, Sedeo Pro+)

  • Page 109: Guidelines To Solve Shimmy Problems

    High tire pressure Check the tire pressure of the castor wheels. The Puma 20/40 tires can be infl ated up to 3.5 bar; in (air castors only). case of shimmy problems, it might help to lower the tire pressure of the castor wheels (min.

  • Page 110: Trouble Shooting

    Puma 20/40 Trouble shooting If your Puma 20/40 is not working even though the batteries are fully charged, the following checks can be carried out before contacting your supplier. Check whether all of the battery clips are fi rmly in place.

  • Page 111: R-Net Faultfi Nding Table

    Puma 20/40 Trouble shooting | 111 6.2 R-net faultfi nding table Trip Trip Text Description Code The most common cause of this trip is if the joystick is defl ected away from center before and during the time the control system is switched on. The joystick displaced screen will be displayed for 5 seconds, if the joystick is not released within that time then a trip is registered.
  • Page 112 112 | Trouble shooting Puma 20/40 Trip Trip Text Description Code This occurs when the control system detects a short in either of the Lamp Circuits. • Check the lamps, cables and connections to the control system. Left Lamp Short...
  • Page 113 Puma 20/40 Trouble shooting | 113 Trip Trip Text Description Code This is a non specifi c memory error which could be caused by any of the modules within the system. • Check all cables and connections. • Cycle the power.
  • Page 114 114 | Trouble shooting Puma 20/40 Trip Trip Text Description Code The Omni has detected that the User Switch has become disconnected. • Check all cables and connectors between the Omni and the User Switch. If the trip is still present after the above checks have been made, then the User Switch may be User Switch detached defective.

  • Page 115: Dx2 Faultfi Nding Table

    Puma 20/40 Trouble shooting | 115 6.3 DX2 faultfi nding table Signal Possible cause Remedy The controller plug is not properly inserted in This is probably a 'STALL' timeout. ON/OFF light the ‘power module’. Place the joystick in neutral and try again...
  • Page 116 116 | Trouble shooting Puma 20/40 Signal Possible cause Remedy Check the drive units. Note: This fault is often caused by taking obstacles that are 'STALL' overload fault: ON/OFF light: too high, or driving against walls, and door frames, etc.
  • Page 117 • Turn the system off and on several times. other Make sure to wait 10 seconds before you turn the system on again. • If turning the system off and on does not help, contact the Service Department of Handicare...
  • Page 118 • If all DX BUS connections are OK and turning the system off and on does not help, contact the Service Department of Handicare Internal fault Contact the Service Department of Handicare other DX2 System condition indications DX2-ACT...

  • Page 119: Faultfi Nding Table

    Puma 20/40 Trouble shooting | 119 6.4 VR-2 faultfi nding table Trip Types and Their Possible Causes Once the trip type has been established, refer to the relevant section below for further information. Trip code Trip Type Description & Reference 1320 Refer to "Current Limit Active"...
  • Page 120 120 | Trouble shooting Puma 20/40 Trip Possible cause Remedy This occurs when the control system detects that the right motor has become disconnected. Check the right motor, motor connectors and wiring. If the trip is still present after the above checks have been made, then the Power Module may be...
  • Page 121 Puma 20/40 Trouble shooting | 121 Possible cause Remedy The most common cause of this trip is if the joystick is defl ected away from the center when the control system is being switched on. When the control system is switched on, the battery gauge Joystick Displaced at will blink for a short time.

  • Page 122: Technical Product Information

    Maximum battery dimensions with Dahl system 260 x 172 x 190 (10.2 x 6.8 x 7.5) mm (inch) Battery capacity 40 / 60 / 74 GEL; 50 AGM (Puma 20 only) Battery capacity with Dahl system 40 / 60 Maximum permissible charging voltage...
  • Page 123 Puma 20/40 Puma 20/40 Technical product information | 123 Technical product information | 123 Technical product information | 123 Model: PUMA 40 Sedeo Pro+ Class B Description Unit Maximum safe slope ° Static stability Downwards ° Upwards ° Sidewards °...
  • Page 124 * The following aspects have a negative effect on the distance range: obstacles, rugged terrain, driving on slopes, exposure to temperatures below freezing point and frequent use of electronic adjustment options. ** Seat height incl. load, 0° seat angle and 14" drive wheels Model: PUMA 20 Sedeo Lite Class B Description...
  • Page 125 Puma 20/40 Puma 20/40 Technical product information | 125 Technical product information | 125 Technical product information | 125 Model: PUMA 20 EasyFit Class B Description Unit Maximum user weight kg (st.) 136 (21.4) Total length including legrests mm (inch) 1068 (42) Total width 13”...

  • Page 126: Electrical Diagrams

    126 | Technical product information 126 | Technical product information 126 | Technical product information Puma 20/40 Puma 20/40 7.3 Electrical diagrams Shark; drive only To determine the correct remote control, power module, bus and cables for the Shark system in all possible models, please follow...
  • Page 127 Puma 20/40 Puma 20/40 Technical product information | 127 Technical product information | 127 Technical product information | 127 Shark; drive and lights To determine the correct remote control, power module, bus and cables for the Shark system in all possible models, please follow...
  • Page 128 128 | Technical product information 128 | Technical product information 128 | Technical product information Puma 20/40 Puma 20/40 Shark; drive, lights & seats To determine the correct remote control, power module, bus and cables for the Shark system in all possible models, please follow...
  • Page 129 Puma 20/40 Puma 20/40 Technical product information | 129 Technical product information | 129 Technical product information | 129 9007148 9007146 DX2 Remote REM420 service DX2 Remote REM550 service 9007147 DX2 Remote REM421 service 9007154 DX 16 key Remote Lights...
  • Page 130 130 | Technical product information 130 | Technical product information 130 | Technical product information Puma 20/40 Puma 20/40 R-net 1016968 R-net Direct access keypad joystick side, set 9007156 R-net Joystick Module Lights JSM LED-L service 9002912 R-Net Seating/Lighting Module ISM-6L...
  • Page 131 Puma 20/40 Puma 20/40 Technical product information | 131 Technical product information | 131 Technical product information | 131 R-net Dual Attendant Module 9006030 R-net Dual Attendant Module service, Sedeo Lite/Pro 1017113 R-net Attendant steering with mounting set, EasyFit 1017027 R-net Z-steer with mounting set, EasyFit...
  • Page 132 132 | Technical product information 132 | Technical product information 132 | Technical product information Puma 20/40 Puma 20/40 VR-2; drive only 9002907 Joystick Module Drive Only JSM service 9002916 VR-2 Power Module VR2-90 (90A) service 9002917 VR-2 Power Module +2Act VR2-90-2A (90A) service To determine the correct remote control, power module, bus and cables for the VR-2 system in all possible models, please follow the questionary in the VR-2 fl...
  • Page 133 Puma 20/40 Puma 20/40 Technical product information | 133 Technical product information | 133 Technical product information | 133 VR-2; drive & lights 9002908 Joystick Module Lights JSM-L service 9002911 VR-2 Lighting Module service 1014910 Sedeo Lite Lighting 1014906 Sedeo Pro Lighting set on flip up armrest...
  • Page 134 134 | Technical product information 134 | Technical product information 134 | Technical product information Puma 20/40 Puma 20/40 VR-2; drive, lights & seats 9002909 Joystick Module Act & Lights JSM-A-L service 9002911 Lighting Module service Lift / Tilt / Back...
  • Page 135 Puma 20/40 Puma 20/40 Technical product information | 135 Technical product information | 135 Technical product information | 135 VR-2 Dual attendant module 9006029 Dual Attendant Module service, Sedeo Lite/Pro 1017047 Attendant steering with mounting set, EasyFit 1017035 VR2 Z-steer with mounting set, EasyFit...

  • Page 136: Warranty

    Notwithstanding the rights and obligations of Handicare, Client and User set forth in Handicare’s general terms and conditions of sale, the rights of the Client and/or User towards Handicare in case of defects are limited to the provisions set forth in this warranty.
  • Page 137 Puma 20/40 | 137...

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Puma 40

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