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IM519-A
350-SA PERKINS
August, 1998
Diesel Engine Driven DC Arc Welding Power Source
For use with machines having Code Number 10074 or 10074 CV.
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper
installation
...
and
thoughtful operation on your part.
DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
R
OPERATOR'S MANUAL
World's Leader in Welding and Cutting Products
Premier Manufacturer of Industrial Motors
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Table of Contents
Troubleshooting
Related Manuals for Lincoln Electric PERKINS 350-SA
Summary of Contents for Lincoln Electric PERKINS 350-SA
- Page 1 RETURN TO MAIN MENU IM519-A 350-SA PERKINS August, 1998 Diesel Engine Driven DC Arc Welding Power Source For use with machines having Code Number 10074 or 10074 CV. Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind.
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Page 2: California Proposition 65 Warnings
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. -
Page 3: Electric Shock Can Kill
ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b. - Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
- Page 6 This statement appears where the information this equipment. for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you!
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Page 7: Table Of Contents
TABLE OF CONTENTS GENERAL DESCRIPTION ...7 DESIGN SUMMARY...7 OPTIONAL FEATURES...8 SPECIFICATIONS ...9 PRE-OPERATION INSTALLATION ...10-11 Safety Precautions ...10 Exhaust Spark Arrester ...10 Location/Ventilation ...10 Machine Grounding ...10 Lift Bail...10 Trailers ...10-11 Polarity Control and Cable Sizes...11 PRE-OPERATION SERVICE ...12 Oil ...12 Fuel...12 Cooling System ...12 Battery Charging...12... -
Page 8: General Description
GENERAL DESCRIPTION The 350-SA is a heavy duty engine-driven DC arc welding power source capable of providing constant current output for stick welding or DC TIG welding. With the addition of the optional Wire Feed Module for K1314-4, the 350-SA will provide constant voltage output for running the LN-25, LN-23P or LN-7 wire feeders. -
Page 9: Optional Features
OPTIONAL FEATURES Accessory Set (K703) Includes electrode and work cables, headshield, work clamp, and electrode holder. Ether Start Kit (K793) for Perkins Engine When frequent starting is expected below -12°C, (10°F) remove the “thermostart” system and install the optional ether start kit to provide maximum cold weather starting assistance. -
Page 10: Specifications
SPECIFICATIONS Machine Product Description Ordering Information Name 350 Amp DC K1314-4 350-SA Arc Welder (WFM Perkins Field- Installed) Stick / DC TIG Welding K1314-5 (WFM Pure DC Power Factory- Installed) Generator (1) WFM = Wire Feed Module. (2) Based on a 10 Minute Period. Engine Product Description... -
Page 11: Pre-Operation Installation
PRE-OPERATION INSTALLATION Safety Precautions WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. ------------------------------------------------------------------------ ELECTRIC SHOCK can kill. -
Page 12: Polarity Control And Cable Sizes
3. Proper placement of the equipment on the undercarriage to ensure stability side to side and front to back when being moved and when standing by itself while being operated or serviced. 4. Typical conditions of use, i.e. travel speed, roughness of surface on which the trailer will be operated, environmental conditions &... -
Page 13: Pre-Operation Service
PRE-OPERATION SERVICE CAUTION READ the engine operating and maintenance instructions supplied with this machine. ------------------------------------------------------------ WARNING Fuel can cause fire or explosion. • Stop engine while fueling. • Do not smoke when fueling. • Do not overfill tank. • Keep sparks and flame away from tank. •... -
Page 14: Engine Operation
ENGINE OPERATION WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. ------------------------------------------------------------------------ ELECTRIC SHOCK can kill. •... -
Page 15: Welder Operation
WELDER OPERATION WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet clothing. • Insulate yourself from work and ground. FUMES & GASES can be dangerous. • Keep your head out of the fumes. •... -
Page 16: Auxiliary Power
Auxiliary Power The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230V AC (60 Hz). With the 3.0 kVA, 115/230V AC auxiliary power, one duplex 115V grounding type receptacle (NEMA configuration 5-15R) is provided. For the 230V AC power, one grounding type duplex receptacle is provided (NEMA configuration 6-15R). -
Page 17: Cooling System
3. Change the crankcase oil at regular intervals using the proper grade of oil as recommended in the engine operating manual. 4. Change the oil filter in accordance with the instructions in the engine operator’s manual. When the filter is changed, add a quart of oil to the crankcase to replace the oil held in the filter during operation. -
Page 18: Idler Maintenance
Idler Maintenance CAUTION Before doing electrical work on the idler printed circuit board, disconnect the battery. ------------------------------------------------------------------------ 1. The solenoid plunger must work freely because binding can cause engine surging. If surging occurs, be sure the plunger is properly lined up with the throttle lever. -
Page 19: Troubleshooting
TROUBLE A. Machine fails to hold the “heat” consistently. B. Welder starts but fails to generate current. C. Welding arc is loud and spatters excessively. See FLASHING THE FIELDS on following page. TROUBLESHOOTING CAUSE 1. Rough or dirty commutator. 2. Brushes may be worn down to limit. -
Page 20: Flashing The Fields
TROUBLE D. Welding current too great or too small compared to indication on the dial. E. Arc continuously pops out. FLASHING THE FIELDS AC Auxiliary Power: 1. Stop the engine welder and remove the cover from the exciter. 2. Turn the “Fine Adjustment Control” (rheostat) to “100” on the dial. 3. -
Page 21: Electronic Idler Troubleshooting
ELECTRONIC IDLER TROUBLESHOOTING GUIDE Check to see Whether Oil Pressure Light is On and Alternator is Charging Light OFF If Oil Light is O.K., Replace Oil Pressure Switch The Arc is Struck Reed Switch in Weld Circuit Defective. Will Not Close To Check;... -
Page 22: Wiring Diagram - 350-Sa
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Page 23: Dimension Print
71.1 (28.00) 109.6 114.5 (43.13) (45.07) 55.9 (22.00) 57.2 (22.50) 62.2 CENTER OF GRAVITY (24.50) WITH OIL AND WATER 68.9 IN ENGINE, BUT NO (27.12) FUEL. * 1.5(.59) X 2.8(1.10) SLOTS # 1.8(.69) DIA. HOLES DIMENSION PRINT 134.5 (52.94) 80.7 (31.75) 53.1 (20.91) - Page 24 _______________________________________________ _______________________________________________ Telephone: _______________________________________________ |_|_| |_|_| Exp Date Month Year BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199 for fastest service, FAX this completed form to: 216-361-5901 Telephone: 216-383-2211 or, Price Code $5.00 $15.00 $4.50 $5.00...
- Page 25 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
- Page 26 ● ● Keep your head out of fumes. Turn power off before servicing. ● Use ventilation or exhaust to remove fumes from breathing zone. ● Los humos fuera de la zona de ● Desconectar el cable de respiración. alimentación de poder de la ●...
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Page 27: Limited Warranty
Equipment manufactured for the Lincoln Electric Company is subject to the warranty period of the original manufacturer. All engines and engine accessories are warranted by the engine or engine accessory manufacturer and are not covered by this warranty.