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Lincoln Electric Power Wave AC/DC 1000 Brochure
Lincoln Electric Power Wave AC/DC 1000 Brochure

Lincoln Electric Power Wave AC/DC 1000 Brochure

Ac/dc submerged arc welding
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PROCESS
W A V E F O R M
C O N T R O L
AC/DC Submerged Arc Welding
Improves Productivity, Quality and Safety
For over 50 years, Lincoln
Electric has offered its
Submerged Arc Welding (SAW)
customers high deposition rates,
reliable penetration, and smooth
bead appearance.
Now, Lincoln brings you the first
advance in SAW technology that
provides the option of variable
polarity. Changes in the balance
of positive and negative polarity
of the AC waveform enable the
operator to change penetration
and deposition, without changing
the current or voltage settings.
Lincoln's AC/DC Submerged Arc
process with the Power Wave
power source gives the operator
real-time control. Instead of
making a weld, stopping and
re-programming the new
parameters, and running a test
weld to make sure they worked,
changing the face of a weld is as
easy as turning a knob.
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© Copyright 2006 The Lincoln Electric Company. All rights reserved.
T E C H N O L O G Y
The Power Wave
level. In addition to conventional benefits of SAW, such as high deposition
rates and good penetration, heightened control and faster responses to
the arc are unique to the design of the Power Wave
MODULAR
The Power Wave AC/DC1000 is designed for easy paralleling, overcoming the
problems typically associated with synchronization of AC waveforms for
increased amperage applications.
MULTI-ARC
AC/DC welding is designed for applications that require up to five
independently controlled welding arcs.
EASY INTEGRATION
Digital Communications provide a simple solution for the integration of the
welding power source to the motion controlling Programmable
Logic Controller (PLC).
INCREASED PROCESS CONTROL
Digital Communications also enable the use of software tools to record the
actual welding values for each weld as well as monitoring the status of the
welding system.
WAVEFORM CONTROL TECHNOLOGY
The Power Wave AC/DC 1000 is equipped with factory-programmed
procedures for fast setup.
Patented. This product is protected by one or more of the following United States patents: 6,809,292;
6,795,778; 6,700,097; 6,697,701; 6,683,278; 6,660,966; 6,600,134; 6,683,278; 6,596,570; 6,570,130;
6,536,660; 6,489,952; 6,472,634; 6,636,776; 6,486,439; 6,441,342; 6,365,874; 6,291,798; 6,207,929;
6,111,216; 4,927,041; 4,861,965 and other pending U.S. patents. Similar patents are maintained in
other countries.
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AC/DC 1000™ takes Submerged Arc Welding to the next
a d v a n t a g e s
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AC/DC 1000™.
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NX-2.30 3/06

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Summary of Contents for Lincoln Electric Power Wave AC/DC 1000

  • Page 1 Power Wave a d v a n t a g e s MODULAR The Power Wave AC/DC1000 is designed for easy paralleling, overcoming the problems typically associated with synchronization of AC waveforms for increased amperage applications.
  • Page 2 W A V E F O R M C O N T R O L T E C H N O L O G Y AC/DC Submerged Arc Welding What Is AC/DC Submerged Arc? A Submerged Arc Welding (SAW) option that combined the advantages of AC and DC SAW welding was not possible until now.
  • Page 3 W A V E F O R M C O N T R O L T E C H N O L O G Y AC/DC Submerged Arc Welding Using AC/DC The AC/DC SAW process is the ideal choice for high-deposition, high-speed welds that can be made in the 1G position.
  • Page 4 ® Three-Arc Power Wave AC/DC 1000 Submerged Arc Programmable Logic Controller (PLC) 24 Volt Power Supply Typical Hard Automation Welding System Configuration PROCESS welding system controlled by a PLC Customer Supplied Allen-Bradley – and –...
  • Page 5 80.5 45/55 30/34 80.5 54/55 30/34 80.5 64.5/65.7 30/34 80.5 68/67 PROCESS Communications between ArcLink and Ethernet enable equipment tracking via Lincoln Electric's Production Monitoring™ software utility. Electrode Deposit Total Diameter Rate Lbs/Hr (in.) (Lbs/Hr) 5/32 15/18 32.66 5/32 17.5/18 35.59...
  • Page 6 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such...