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VIESMANN Installation and service instructions for contractors Vitodens 100-W Type WB1C, 6.5 to 35.0 kW Wall mounted gas condensing boiler Natural gas and LPG version Gas Council no.: 41-819-26 - 29, 47-819-20 - 22 For applicability, see the last page VITODENS 100-W Please keep safe.
Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ all current safety regulations as defined by DIN, EN, DVGW, TRGI, Danger TRF, VDE and all locally applicable This symbol warns against the standards, risk of injury.
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■ When using gas as fuel, also close the For replacements, use only orig- main gas shut-off valve and safeguard inal spare parts from Viessmann against unauthorised reopening. or those which are approved by ■ Isolate the system from the power sup- Viessmann.
Index Index Installation instructions Product information................... Preparing for installation................... Installation sequence Fitting the boiler and making connections............12 Opening the control unit casing................18 Electrical connections................... 19 Service instructions Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......... 25 Further details regarding the individual steps............26 Troubleshooting Function sequence and possible faults..............
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Index Index (cont.) Certificates Declaration of conformity..................82 Keyword index....................83...
■ 26 kW combi: 47-819-20 systems are also available. ■ 30 kW combi: 47-819-21 If the Vitodens 100-W is installed in an S ■ 35 kW combi: 47-819-22 plan or Y plan system, the DHW primary connections are not used and must be Conversion for other countries capped off.
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Product information Product information (cont.) Accessory connection Cylinder temperature sensor, outside temperature sensor and time switch are connected to the control unit with low voltage.
Preparing for installation Preparing for installation Preparing for the boiler installation Dimensions and connections 58 58 A Heating flow D Gas condensing boiler: B Gas condensing boiler: Cylinder return Cylinder flow Gas condensing combi boiler: Cold water Gas condensing combi boiler: E Heating return C Gas connection F Condensate drain/safety valve...
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Preparing for installation Preparing for installation (cont.) Minimum clearances Maintain a clearance of 700 mm in front of the Vitodens for maintenance purpo- ses. Maintenance clearances to the l.h. or r.h. side of the Vitodens are not required.
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Preparing for installation Preparing for installation (cont.) Fitting the wall mounting bracket Ø10 A Vitodens installation template...
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Preparing for installation Preparing for installation (cont.) 1. Position the supplied installation tem- plate on the wall. 2. Mark out the rawl plug holes. 3. Drill 7 10 mm holes and insert the rawl plugs supplied. 4. Fit wall mounting bracket with screws supplied.
Installation sequence Fitting the boiler and making connections Removing the front panel and mounting the boiler 1. Undo screws at the bottom of the 3. Hook the boiler into the wall mounting boiler; do not remove completely. bracket. 2. Remove front panel.
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Installation sequence Fitting the boiler and making connections (cont.) Making the connections on the water side For fittings on the heating water Gas condensing boiler side and DHW side, see separate installation instructions. ¨ A Heating flow B Gas condensing boiler: Note Cylinder flow Gas condensing combi boiler:...
Installation sequence Fitting the boiler and making connections (cont.) Gas condensing combi boiler F Filling loop Gas connection 1. Connect gas shut-off valve to con- nection A.
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Installation sequence Fitting the boiler and making connections (cont.) 2. Carry out a tightness test. Note Only use suitable and approved leak detection agents (EN 14291) and devices to check for leaks. Leak detection agents with unsuitable con- stituents (e.g. nitrites, sulphides) can cause material damage.
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Installation sequence Fitting the boiler and making connections (cont.) Connection, safety valve and condensate drain ■ If the condensate pipe is routed out- side the building, use a pipe with at least 7 30 mm and protect this pipe from frost. Avoid long external pipe- lines.
Installation sequence Fitting the boiler and making connections (cont.) Filling the siphon with water Pour a minimum of 0.3 l of water into the flue outlet. Please note During commissioning, flue gas may escape from the condensate drain. Always fill the siphon with water before commissioning.
Installation sequence Opening the control unit casing Please note Electronic assemblies can be damaged by electrostatic dis- charge. Before beginning work, touch earthed objects, such as heating or water pipes, to discharge static loads.
PUMP L N 1 L N 4 3 2 1 % Gas condensing boiler: B OpenTherm device ■ In the case of Viessmann DHW C Connecting cable (accessory) cylinders: Cylinder temperature D Jumper sensor (plug on the cable harness E Power supply (230 V, 50 Hz).
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Installation sequence Electrical connections (cont.) Connection of room temperature controller and DHW cylinder with 230 V cyl- inder temperature controller A Cylinder demand terminal box D Cylinder temperature controller 230 V B Jumper, remove when making this connection E Room temperature controller C Power supply (230 V, 50 Hz).
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Installation sequence Electrical connections (cont.) Connection of room temperature controller with time switch and DHW cylinder with 2-way valve and 230 V cylinder temperature controller A Cylinder demand terminal box E 2-way shut-off valve B Jumper, remove when making this F High limit safety cut-out connection G Time switch...
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Installation sequence Electrical connections (cont.) Cable entry A Power cable, remote control con- necting cable B LV leads (sensor leads) Outside temperature sensor (accessory) 1. Fit outside temperature sensor. 2. Plug the power cable supplied with the outside temperature sensor into Installation location: slot "X21".
Installation sequence Electrical connections (cont.) Power supply Regulations and Directives Protect the power cable with an external 3 A fuse to BS 1362. Danger Incorrectly executed electrical Danger installations can result in injuries Incorrect core allocation can from electrical current and in result in serious injury and dam- appliance damage.
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Installation sequence Electrical connections (cont.) Routing connecting cables and closing the control unit enclo- sure Please note When routing and securing Connecting cables will be dam- cables/leads on site, ensure that aged if they touch hot compo- the maximum permissible tem- nents.
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Filling the heating system..........26 • • • 2. Venting the boiler by flushing........28 •...
Commissioning, inspection, maintenance Further details regarding the individual steps Filling the heating system Please note ■ Soften fill water harder than Unsuitable fill water increases 300 ppm. the level of deposits and corro- ■ An antifreeze additive suitable sion and may lead to boiler dam- for heating systems can be age.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Gas condensing boiler 1. Open shut-off valves A and (if fitted) 2. Connect fill hose to valve C and open valve C. 3. Fill heating system [a removable fill- ing loop with double check valve must be used in UK] (system pressure 0.8 to 1.2 bar).
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Venting the boiler by flushing Gas condensing boiler 1. Connect the drain hose on shut-off valve A to a drain. 2. Close shut-off valve B. 3. Open valves A and C and flush at mains pressure, until no sound of escaping air can be heard.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Gas condensing boiler 1. Connect the drain hose on shut-off valve A to a drain. 2. Close shut-off valve B. 3. Open valves A, C and D and flush at mains pressure, until no sound of escaping air can be heard.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the static and supply pressure Danger 4. Check the static pressure. CO build-up as a result of incor- Set value: max. 57.5 mbar. rect burner adjustment can have serious health implications. 5.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 9. Open the gas shut-off valve and start Note the appliance. The maximum pressure drop between the gas shut-off valve and Danger test nipple A at the gas train is Gas escaping from the test 0.5 mbar.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 4. Within 2 s, turn rotary selector "tw" to the top left range. The display shows "r", "w", "A", and the selected correction factor flashes. In the delivered condition, factor 0 has been set.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 2. Turn rotary selector "tr" for less than 2 s fully clockwise and then back into its control range on the right. "SERV" and "A" appear on the dis- play. 3.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 5. Transfer selected heating output: Turn rotary selector "tw" for less than 2 s fully clockwise and then back into its control range on the right. During the transfer, the display shows "–...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 1. Turn on the ON/OFF switch. 2. Turn both rotary selectors "tw" and "tr" simultaneously into their respective central positions. "SERV" appears on the display. 3. Within 2 s, turn rotary selector "tr" to the top right range.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the CO content Vitodens 100-W is factory-set for natural If the actual CO or O and CO values gas. During commissioning or mainte- deviate from the stated range, check the...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 04. Adjust the upper heating output: Turn rotary selector "tr" to the control range on the right until the display shows 5 bars for the upper heating output. 05. Check the CO content for the upper heating output.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 11. Turn both rotary selectors "tw" and "tr" into their respective original positions. Burner removal F 4x 1. Switch off the power. 4. Pull venturi extension D from the fan. 2.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 6. Undo four screws F and remove the Please note burner. Prevent damage. Never rest the burner on the burner gauze assembly. Checking the burner gasket and burner gauze assembly Check burner gasket A for damage and Replace the burner gauze assembly if it replace if required.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 6. Fit electrode B. 4. Insert and secure new burner gauze assembly D with new gasket E. Please note Please note Fasten screws tightly enough Fasten screws tightly enough to ensure the components are to ensure the components are not being damaged and are not being damaged and are...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the heat exchanger Please note Scratches on parts that are in contact with flue gas can lead to corrosion. Never use brushes to clean the heating surface. Use a vacuum cleaner to remove deposits from heat exchanger A inside the combustion chamber.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 7. Check that condensate can drain freely and that the connections are tight. Burner installation A 4x...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 1. Fit the burner and tighten four screws 6. Check the gas connections for tight- A diagonally. ness. Danger Please note Escaping gas leads to a risk of Fasten screws tightly enough explosion.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Note Using key A supplied, you can recharge the gas combi boiler at the fill valve. Checking all gas equipment for tightness at operating pressure Danger Please note Escaping gas leads to a risk of The use of leak detection spray explosion.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Fitting the front panel 1. Hook the front panel into place. 2. Tighten screws at the bottom. Instructing the system user The system installer should hand the operating instructions to the system user and instruct the user in operating the system.
Troubleshooting Function sequence and possible faults Display Action Control unit issues Increase set value a heat demand and ensure heat is drawn off Fan starts After approx. 1 min Check the fan, fan fault F9 connecting cables, power at the fan and fan control Ignition Fault F4...
Troubleshooting Function sequence and possible faults (cont.) Burner in opera- Stops below the set Check the flue sys- tion boiler water tem- tem for tightness perature and re- (flue gas recircula- starts immediately tion), check the gas flow pressure Fault messages on the display Faults are indicated by a flashing fault code with fault symbol "U"...
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Troubleshooting Fault messages on the display (cont.) Displayed System characteris- Cause Measures fault code tics No DHW heating Short circuit, outlet Check the sensor (see temperature sen- page 56). Burner blocked Short circuit, flow Check connections and sensor lead; replace sensor if re- quired.
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Troubleshooting Fault messages on the display (cont.) Displayed System characteris- Cause Measures fault code tics Burner in a fault The temperature Check heating system fill state limiter has respon- level. Check circulation pump. Vent the system. Check the temperature limiter and connecting leads (see page 55).
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Troubleshooting Fault messages on the display (cont.) Displayed System characteris- Cause Measures fault code tics Burner blocked Fault, burner con- Check ignition electrodes trol unit and connecting cables. Check whether a strong interference (EMC) field exists near the appliance. Press "Reset" (see page 50).
Troubleshooting Repairs Removing the front panel 1. Undo screws at the bottom of the 2. Remove front panel. boiler; do not remove completely. Outside temperature sensor 1. Open the control unit casing. See page 18.
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Troubleshooting Repairs (cont.) 2. Disconnect leads from outside tem- perature sensor. 4 3 2 1 3. Check the sensor resistance and compare it with the curve. 4. Replace the sensor in the case of severe deviation. 10 20 30 Temperature in °C...
Troubleshooting Repairs (cont.) Boiler water temperature sensor 1. Pull the leads from boiler water tem- perature sensor A and check the resistance.
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Troubleshooting Repairs (cont.) 2. Check the sensor resistance and compare it with the curve. 3. In the case of severe deviation, drain the boiler on the heating water side and replace the sensor. Danger The boiler water temperature sensor is immersed in the heating water (risk of scald- ing).
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Troubleshooting Repairs (cont.) 2. Compare the sensor resistance with the curve. 3. Replace the sensor in the case of severe deviation. 10 30 50 70 90 110 Temperature in °C Checking the temperature limiter If the burner control unit cannot be reset after a fault shutdown, although the boiler water temperature is below approx.
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Troubleshooting Repairs (cont.) Checking the outlet temperature sensor (gas condensing combi boiler) 1. Pull leads from outlet temperature sensor A. 2. Check the sensor resistance and compare it with the curve. 3. Replace the sensor in the case of severe deviation. Note Water can leak when replacing the outlet temperature sensor.
Troubleshooting Repairs (cont.) Check flue gas temperature sensor. 1. Pull leads from flue gas temperature sensor A. 2. Check the sensor resistance and compare it with the curve.
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Troubleshooting Repairs (cont.) 3. Replace the sensor in the case of severe deviation. 10 30 50 70 90 110 Temperature in °C Replacing the flow limiter (gas condensing combi boiler) 1. Drain the boiler from the DHW side. 2. Pivot the control unit downwards. 3.
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Troubleshooting Repairs (cont.) Checking or replacing the plate heat exchanger (gas condensing combi boiler) E Heating water flow G Cold water F Heating water return H DHW 1. Shut off and drain the boiler on the 4. Turn adaptor B with servomotor A heating water and the DHW side.
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Troubleshooting Repairs (cont.) 5. Remove two screws C from the 7. Check the heating water side for con- tamination and if required clean or plate heat exchanger and remove plate heat exchanger D with gas- replace the plate heat exchanger. kets.
Gas type conversion Converting from LPG to natural gas Removing gas restrictor 1. Pull cable from gas train A. 6. Remove or void gas type sticker on the top of the boiler (next to the type plate). 2. Remove union nut B. 7.
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Gas type conversion Converting from LPG to natural gas (cont.) Changing the gas type at the control unit 1. Turn on the ON/OFF switch. 2. Turn both rotary selectors "tw" and "tr" simultaneously into their respective central positions. "SERV" appears on the display. 3.
Control unit Functions and operating conditions in weather-compensated mode In weather-compensated operation, the boiler water temperature is regulated according to the outside temperature. Heating curve of the weather-compensated control unit -5 -10 -15 -20 Outside temperature in °C Setting of rotary selector "tr" Frost protection function becomes active A = 1 at outside temperatures of <...
Designs Connection and wiring diagram Stepper motor diverter valve Vitotrol 100 type UTA or on-site room temperature controller Ignition/ionisation (switched 230 V input)
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Vitotrol 100, type RT or on-site Gas condensing boiler: room temperature controller ■ In the case of DHW cylinders (switched input 230 V) from Viessmann: Cylinder tem- Vitotrol 100 type UTDB or on-site perature sensor room temperature controller ■ In the case of alternative DHW...
Parts lists Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate A) local supplier. ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list)
Parts lists Overview of the assemblies A Type plate D Control unit assembly B Sheet metal parts assembly E Heat cell assembly C Hydraulic assembly F Miscellaneous assembly...
Parts lists Sheet metal parts assembly 0001 Front panel 0005 Air box floor 0002 Profiled seal 0006 Diaphragm grommets (set) 0003 Logo 0007 Wall mounting bracket 0004 Strain relief upper part 0008 Control flap 0007 0002 0001 0002 0008 0005 0006 0004...
Parts lists Hydraulic assembly 0001 Diaphragm expansion vessel 0011 Air vent valve G ⅜ 0002 Support block, diaphragm expan- 0012 Temperature sensor sion vessel 0013 Round sealing ring 8 x 2 0003 Gasket A 10 x 15 x 1.5 (set) 0014 Moulded hose heating water flow 0004 Connection line;...
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Parts lists Control unit assembly (cont.) 0005 Cable harness X20 0008 Fan connecting cable 0006 Ignition cable with angled plug 0009 Cable harness stepper motor 5 kΩ 0010 Fuse 2.5 A (slow) 250 V 0007 Gas valve cable 0001 0002 0010 0003 0002...
Specification Specification Rated voltage: 230 V~ Temperature limiter Rated frequency: 50 Hz setting: 100 °C (fixed) Rated current: 2.0 A~ Backup fuse (power Safety category: supply): IP rating: IP X4 to EN 60529 Permissible ambient temperature ■ during operation: 0 to +40 °C ■...
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Specification Specification (cont.) Rated heating output range in heating mode 50/30 °C 6.5 – 19 6.5 – 26 8.8 – 30 8.8 – 35 80/60 °C 5.9 – 5.9 – 8.0 – 8.0 – 31.9 17.3 23.7 27.3 Min. operating pressure, —...
Declaration of conformity Declaration of Conformity for the Vitodens 100-W We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm as sole respon- sible body that the product Vitodens 100-W complies with the following standards: EN 297 EN 55 014-2 EN 483...
Keyword index Keyword index Gas train ...........30 Boiler water temperature sensor ..53 Gas type conversion......61 Burner gasket........39 ■ LPG..........29 Burner gauze assembly.....39 ■ Natural gas........61 Burner installation......42 Burner removal........38 Heating curve........63 Cleaning the combustion chamber..41 Cleaning the heat exchanger.....41 Ignition..........40 Commissioning........26 Ignition electrode........40 Condensate........16...