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IM850-A
POWER FEED 10S
April, 2005
11063, 11064, 11127
For use with machines having Code Numbers:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
OPERATOR'S MANUAL
Copyright © 2005 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Related Manuals for Lincoln Electric POWERFEED 10S IM850-A
Summary of Contents for Lincoln Electric POWERFEED 10S IM850-A
- Page 1 RETURN TO MAIN MENU IM850-A POWER FEED 10S April, 2005 11063, 11064, 11127 For use with machines having Code Numbers: Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
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Page 2: California Proposition 65 Warnings
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. -
Page 3: Electric Shock Can Kill
ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. - Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
- Page 6 The code number is especially important when identifying the correct replacement parts. - Register your machine with Lincoln Electric either via fax or over the Internet. • For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.
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Page 7: Table Of Contents
Product Description ...1 Recommended Processes ...1 Process Limitations ...1 Equipment Limitations ...1 Common Equipment ...1 General Information ...2 Design Features...2 Location of Components ...2 Specifications ...3 ________________________________________________________________________________ Installation ...Section A Safety Precautions..A-1 Non-Safety Standard Equipment...A-1 Input and Ground Connections ...A-1 Location and Mounting ...A-1 Power Wave AC/DC1000 Amp Subarc Systems Connections and Mounting Dimensions..A-2 Changing Wire Drive Configuration ...A-3... -
Page 8: Product Description
PRODUCT SUMMARY The Power Feed 10S series of Automatic Wire Drives are designed for hard automation, submerged arc welding. The heavy-duty gearbox and feed plate have many years of proven reliability while a new perma- nent magnet motor has been added. The Power Feed 10S wire drives consist of a high torque motor and gearbox assembly with a heavy-duty feed plate housing knurled drive rolls for positive,... -
Page 9: General Information
GENERAL INFORMATION DESIGN FEATURES • Closed-loop speed control. • Knurled drive rolls. • Heavy cast aluminum gearbox housing and feed plate assembly. • Wire straightener. • 32Vdc permanent magnet, high torque motor. • Conversion kit included to change speed range. •... -
Page 10: Specifications
TECHNICAL SPECIFICATIONS - POWER FEED 10S Spec. Type 142:1 Speed Ratio Speed K2312-1 Power Feed 10-200 Wire Feeders - Input Voltage and Current Voltage 32V DC MODEL HEIGHT K2312-1 12.0 in. (305 mm) K2370-1 12.0 in. (305 mm) K2311-1 8.0 in. (203 mm) OPERATING TEMPERATURE RANGE -4°F to 104°F (-20°C to 40°C) Electrode Diameter Range... -
Page 11: Installation
SAFETY PRECAUTIONS Read this entire installation section before you start installation. WARNING ELECTRIC SHOCK can kill. • Only qualified personnel should per- form this installation. • Turn the input power OFF at the dis- connect switch or fuse box before working on this equipment. - Page 12 POWER WAVE AC/DC 1000AMP SUBARC SYSTEM CONNECTIONS (See Figure A.1) 1- Work cable connection 3- 14 pin wire feeder control cable 4- 5 pin Arclink control cable to user interface 7- Electrode cable connection POWER FEED10SFC ARC 1 CONTROL K1543-xx ARCLINK CONTROL CABLE POWER FEED 10S WIRE DRIVE K2312-1...
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Page 13: Changing Wire Drive Configuration
CHANGING WIRE DRIVE CONFIGURATION The POWER FEED-10S Wire Drives can be reconfig- ured to fit in any hard automation application. The POWER FEED-10S Wire Drives can be reconfig- ured in such a way that the wire feed direction is reversed. If this is the case, the motor leads must be reversed so the wire will feed correctly. -
Page 14: Electrode And Work Connections
ELECTRODE AND WORK CONNECTIONS Due to the Power Wave AC/DC”s ability to produce either a DC positive, DC negative or AC output the elec- trode and work connections do not need to be reversed for the different polarities. Additionally no DIP switch changes are required to switch between the different polarities. -
Page 15: Welding With Multiple Arcs
WELDING WITH MULTIPLE ARCS Special care must be taken when more than one arc is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified. Each power source requires a work lead from the work stud to the welding fixture. -
Page 16: Gear Ratio Conversion Kits
GEAR RATIO CONVERSION KITS (SEE INSTRUCTIONS INCLUDED WITH CON- VERSION KIT) 1. Remove the 2 hex head screws and the 2 slot head screws holding the Motor to the Wire Drive Gearbox assembly. 2. Remove existing Adapter Plate and Motor Assembly. -
Page 17: Motor Conversion Kit For (142:1 Na Style Wire Drives
K2311-1 MOTOR CONVERSION KIT (FOR 142:1 NA STYLE WIRE DRIVES)-- tion kit converts old NA style wire drives. 1. Remove the 2 hex head screws and the 2 slot head screws holding the Motor to the Wire Drive Gearbox assembly. 2. -
Page 18: Maintenance
SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE MAINTENANCE •... -
Page 19: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 20 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Drive rolls turn, but wire will not feed or wire feeding is rough or uneven. Variable or "hunting" arc. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
- Page 21 DIAGRAMS POWER FEED 10S...
- Page 22 DIMENSION PRINT POWER FEED 10S...
- Page 23 NOTES POWER FEED 10S...
- Page 24 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic ● ● ● ● ● ● ● ● ● ●...
- Page 25 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spanish ● PRECAUCION French ● ATTENTION ● German WARNUNG Portuguese ● ● Japanese Chinese Korean Arabic WARNING AVISO DE ATENÇÃO...
- Page 26 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...