Lincoln Electric IM839 Operator's Manual
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Lincoln Electric IM839 Operator's Manual

Lincoln Electric IM839 Operator's Manual

Devicenet module
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DEVICENET MODULE
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
RETURN TO MAIN MENU
OPERATOR'S MANUAL
• World's Leader in Welding and Cutting Products •
Copyright © 2003 Lincoln Global Inc.
IM839
July, 2003

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Summary of Contents for Lincoln Electric IM839

  • Page 1 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com RETURN TO MAIN MENU Copyright © 2003 Lincoln Global Inc. IM839 July, 2003...

  • Page 2: California Proposition 65 Warnings

    351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

  • Page 3: Electric Shock Can Kill

    ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.
  • Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
  • Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
  • Page 6 The code number is especially important when identifying the correct replacement parts. - Register your machine with Lincoln Electric either via fax or over the Internet. • For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

  • Page 7: Table Of Contents

    Installation...Section A Module Installation Instructions..A-1 DeviceNet Module Setup...A-1 Power Wave Setup...A-1 DeviceNet Dip Switches ...A-2 DeviceNet Mac ID...A-2 thru A-4 DeviceNet Mac ID – ON=1, OFF =0: (Table 3) ...A-5 DeviceNet Module Board Figure A.3 ...A-6 ________________________________________________________________________________ Trouble Shooting ...Section B How To Use Troubleshooting Guide ...B-1 Troubleshooting Guide ...B-2 Thru B-4 ________________________________________________________________________...

  • Page 8: Installation

    MODULE INSTALLATION INSTRUCTIONS REQUIRED TOOLS 3/8 Wrench or nut Driver Short Phillips Screw Driver OPTIONAL TOOLS Serial Cable (Radio Shack Cat. Num. 26-269) Microsoft Windows compatible computer. DEVICENET MODULE DESCRIPTION This module adds DeviceNet communication capabili- ty to a Power Wave “M” type power source. It has a 5- pin sealed mini connector per ANSI B93.55M-1981.

  • Page 9: Devicenet Dip Switches

    Install the DeviceNet bulkhead connector by removing the plastic plug covering the circular hole (ITEM 4) in the front lower panel assembly. Install the 5-pin con- nector and mounting plate over the mounting studs as shown in (Figure A.1). Fasten with two of the supplied locknuts.
  • Page 10 3 in this section of the report to set the correct MAC ID. Changes to the DeviceNet MAC ID or Baud Rate require a cycle of power in order for them to take effect. DEVICENET MODULE EDS File to USE Undefined - Contact Lincoln Electric PW455 PW655 PW AC/DC F355i...
  • Page 11 INSTALLATION • Configuration Verification From the file menu select Device Net and then Configuration. The configuration window will open up and allow you to verify that the set MAC ID and baud rate are correct. If the DeviceNet scanner will not be commanding the Power Wave then refer under the DeviceNet Configuration section of the Power Wave Observer Manual for proper setup.

  • Page 12: Devicenet Mac Id - On=1, Off =0: (Table 3

    DeviceNet Mac ID – ON=1, OFF =0: (Table 3) Mac ID Switch 8 Switch 7 INSTALLATION Switch 6 Switch 5 Switch 4 DEVICENET MODULE Switch 3...
  • Page 13 INSTALLATION FIGURE A.3 DEVICENET MODULE...

  • Page 14: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 15 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Device does not go on line. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. TROUBLESHOOTING POSSIBLE AREAS OF MISADJUSTMENT(S)
  • Page 16 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Device goes off line during welding For more trouble shooting of a DeviceNet network the following references should be used. Allen-Bradley Cat. Num. DN-6.7.2 Rockwell Automation Document 8842 ODVA web site (www.odva.org) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
  • Page 17 NOTES DEVICENET MODULE...
  • Page 18 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic ● ● ● ● ● ● ● ● ● ●...
  • Page 19 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spanish ● PRECAUCION French ● ATTENTION ● German WARNUNG Portuguese ● ● Japanese Chinese Korean Arabic WARNING AVISO DE ATENÇÃO...
  • Page 20 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

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