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RETURN TO MAIN INDEX
IM709
™
Demo Zone
December, 2000
K1854-1
For use with equipment having "K" Number:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
OPERATOR'S MANUAL
Copyright © 2001 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Related Manuals for Lincoln Electric DEMO ZONE IM709
Summary of Contents for Lincoln Electric DEMO ZONE IM709
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Page 1: Demo Zone
RETURN TO MAIN INDEX IM709 ™ Demo Zone December, 2000 K1854-1 For use with equipment having “K” Number: Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... -
Page 2: California Proposition 65 Warnings
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. -
Page 3: Electric Shock Can Kill
ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. - Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
- Page 6 This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment. for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product...
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Page 7: Table Of Contents
Operating Instructions ...B-2 Additional Safety Precautions ...B-2 Welding and Cutting Area ...B-2 Gas Cylinders...B-2 Power Sources ...B-2 Welder Operation ...B-3 Duty Cycle ...B-3 Auxiliary Power Operation ...B-3 Accessories ...Section C Factory Installed Options / Accessories ...C-1 Field Installed Options / Accessories...C-1 Caster Wheels ...C-1... -
Page 8: Installation
The Demo Zone operator must observe the 40 amp input current limitation. Because of the input power limitation, power sources (except Ranger 250) when used at maximum output must be operated at low duty cycles. Refer to Welder Operation - Duty Cycle section of this manual. HEIGHT WIDTH 53.00 in. -
Page 9: Safety Precautions
SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Only qualified personnel should perform this installation. • Turn the input power OFF at the circuit breaker or fuse box before working on this equipment. • Do not touch electrically hot parts. •... -
Page 10: Installation Of Field Installed Options
INSTALLATION OF FIELD INSTALLED OPTIONS CASTER WHEELS (PART OF K1848-1) Caster wheels, which are provided, can be installed by lifting the Demo Zone approximately eight inches above ground level. Use the mounting hardware sup- plied to fasten the caster wheel to the mounting plate. Tighten all fasteners. -
Page 11: General Installation Requirements
GENERAL INSTALLATION REQUIREMENTS LOCATION Locate the Demo Zone on a flat surface. The Demo Zone is intended for indoor use only. The Demo Zone must be sheltered from rain and water. ENGINE EXHAUST CAUTION Provide an exhaust capability for the Ranger 250 machine. -
Page 12: Operation
SAFETY PRECAUTIONS Read and understand this entire section before oper- ating the machine. WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet clothing. • Insulate yourself from work and ground. • Always wear dry insulating gloves. •... -
Page 13: Recommended Equipment / Interface
Because of the input power limita- tion, power sources (except Ranger 250) may only be used at maximum output with low duty cycles. (Refer to Welder Operation-Duty Cycle section of this manu- al). The Demo zone is not intended for road transportation or to be hauled on a trailer. -
Page 14: Welder Operation
WELDER OPERATION DUTY CYCLE Full output and duty cycle may not be obtained from all power sources. The output and duty cycle may be limited by the 40 amp input power limitation of the Demo Zone. The duty cycle of the power source must be adjusted to be within the capability of the 40 amp input supply. -
Page 15: Accessories
FACTORY INSTALLED ACCESSORIES - none ACCESSORIES FIELD INSTALLED OPTIONS ACCESSORIES CASTER WHEELS Caster wheels, which are provided, are a field installed option for the Demo Zone. The 5-inch diame- ter caster wheels offer high mobility for in-shop use. DEMO ZONE OPTIONS... -
Page 16: Maintenance
SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Turn the input power OFF at the disconnect switchs or fuse boxes before working on all equipment. • Do not touch electrically hot parts. • Have qualified personnel do all maintenance and troubleshooting work. •... -
Page 17: Troubleshooting
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this and individual machine Operator’s Manuals. -
Page 18: Diagrams
DIAGRAMS DEMO ZONE... - Page 19 NOTES DEMO ZONE...
- Page 20 WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese ATENÇÃO Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
- Page 21 Keep your head out of fumes. Turn power off before servicing. Use ventilation or exhaust to remove fumes from breathing zone. Los humos fuera de la zona de res- Desconectar el cable de ali- piración. mentación de poder de la máquina Mantenga la cabeza fuera de los antes de iniciar cualquier servicio.
- Page 22 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...