Fittings Factor; Total; Guidance On Unusual Twin Flue Installations - Potterton Powermax HE 85 Litre Installation And Servicing Instructions

Condensing boilers with integrated hot water storage
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Guidance on Unusual Twin Flue Installations

The following notes offer guidance regarding the
relationship between the maximum flue length and the
number of bends allowed in a twin flue system.
In order to simplify the calculation, the following three
factors are used:-
1. Maximum System Factor
A figure of 100 is used and represents the maximum
resistance that can be applied to the appliance before
there is a notable reduction in its heat output.

2. Fittings Factor

This figure is calculated and represents the total
resistance of all the flue / air fittings in the proposed
system. e.g. bends, terminals and essential pipes such
as those rising from the boiler.
3. Pipe Factor
This figure is calculated and represents the remaining
resistance left for the flue / air pipe lengths in the
proposed system after subtracting (2) from (1).
Note: Any flue and air pipe combination between the
minimum and maximum lengths may be used in
conjunction with any of the listed fittings, provided that
the Maximum System Factor of 100 is not exceeded.
2 Mini
Terminal
Factor
2 x 5 = 10.0
4 92˚
Bends
Factor
4 x 4 = 16.0
2 1.5m Pipes
above boiler
Factor
2 x 5.5 = 11.0
Publication No. 5106227
2 135˚
Bends
Factor
2 x 3.4 = 6.8
Flue
Air
Fig. 21
Table of Flue Resistance Factors :
Component
Vertical Terminal (inc. twin pipe adaptor)
60 mm Air / Flue Pipe - 0.5 m (each)
60 mm Air / Flue Pipe - 1.0 m (each)
60 mm Air / Flue Pipe - 1.5 m (each)
60 mm Air / Flue Pipe - 2.0 m (each)
60 mm Air / Flue Pipe - 3.0 m (each)
Bend - 92°
Bend - 135° (45° Bend)
Bend - 150° (30° Bend)
Bend - 165° (15° Bend)
Note: The above component factors are to be
cumulatively subtracted from the total system factor
of 100 (See Below).
Ensure that both flue and air pipes are counted.
Worked Example
To calculate the maximum allowable air/flue pipe length
for the system shown in Fig. 21.
1. Establish the terminals, bends and essential
pipework (e.g. that rising from top of boiler) and add
the resistance factors obtained from the table above.
4 off 92° Bends
2 off 135° Bends
2 off Mini Terminals
Add: Essential Pipework -
2 off 1.5 m Air/Flue Pipes
2. Subtract this Fittings Factor from 100
i.e 100 - 43.8 = Pipe Factor =
3. Divide this Pipe Factor by the resistance factors
appropriate for the flue being designed.
e.g. 3 off 1 m Air/Flue Pipes =
6 off 2 m Air/Flue Pipes =
4. Compare this total of to the available Pipe Factor:
54.6 £ 56.2 so this system is acceptable.
factor
5.0
7.0
6.6
1.2
2.1
3.8
5.5
7.2
10.6
4.0
3.4
2.6
1.4
=
16.0 (4 x 4)
=
6.8 (2 x 3.4)
=
10.0 (2 x 5)
=
11.0 (2 x 5.5)
=
43.8
56.2
11.4
43.2
54.6
15

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