Nokia N92 RM-100 Service Manual
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Nokia N92 RM-100 Service Manual

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CMO Operations & Logistics
Training and Vendor Development
Multimedia Creation & Support
Service Manual N92 RM-100
Page
CONFIDENTIAL
SERVICE MANUAL
Level 1&2
RM-100
Transceiver characteristics:
Transceiver with BP-5L Li-Ion battery pack
Copyright © 2006 NOKIA Corporation. All rights reserved.
1
(53)
Band: Tri-band phone for EGSM 900/1800/1900MHz; WCDMA 2100
Camera: Integrated 2.0 Megapixel camera
Display: Active matrix color 2.8" (7.112cm) display 320 x 240 pixel
16M colors
IRDA
WLAN
Bluetooth
FM radio
DVB-H
Connector: Pop-Port™ connector
Network
Talk time
TV watch time
GSM
up to 6 h
WCDMA
up to 4 h
Environmental characteristics:
•
Lead-free soldered
Approved 1.0
17.Okt.2006
Video capture
up to 5 h
1 h
up to 5 h
1 h
MGR
Standby
9 days
7 days

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Summary of Contents for Nokia N92 RM-100

  • Page 1 Video capture Standby up to 6 h up to 5 h 9 days WCDMA up to 4 h up to 5 h 7 days Environmental characteristics: • Lead-free soldered Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 2: Table Of Contents

    QUICK TROUBLE SHOOTER - ZOOMS PART 7 QUICK TROUBLE SHOOTER - ZOOMS PART 8 GONOGO TEST BATTERY TEST CHANGE HISTORY Status Version No. Date Comments Draft 31.Mai.2006 Initial draft Approved 17.Okt.2006 Approval Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 3: Introduction

    INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential.

  • Page 4: General Repair Information

    Common Software Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check NOKIA Online (NOL) for latest news and files on a regular basis. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 5: Pathfinder For Workshop Staff

    Videos – Disassembly/Assembly NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Disassembly & Assembly Troubleshooting Basic information about the phone,...

  • Page 6: Exploded View And Component Disposal - Upper Block

    EXPLODED VIEW AND COMPONENT DISPOSAL - UPPER BLOCK Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 7: Exploded View And Component Disposal - Lower Block

    EXPLODED VIEW AND COMPONENT DISPOSAL - LOWER BLOCK Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 8: Component Overview

    Page (53) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL COMPONENT OVERVIEW Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 9: Spare Parts List

    Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 10: Service Tools

    Inserted under the back cover, this Li-Ion battery provides power in a lightweight package. SS-45 Camera removal tool. CA-53 Service Cable to connect the PC with the Pop-Port™ connector. SS-82 Domesheet Assembly Jig. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 11 Wetec tweezers 13 SA-SMD ESD • Wetec tweezers PSF SA-ESD • Wetec ESD brush E1211 • Kaiser Fototechnik airbrush 6315 • Wetec dental tool DEM83266/0 • Components Scissors 323-5732 Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 12: Sw-Update

    To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 13: Upper Block Disassembly

    4. Release the clips of the Hinge Cover A from the top side first. 5. Now release the clips of the Hinge Cover B. 6. Bring the assembly into position shown and remove the Hinge Cover. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 14 11. Carefully remove the two plastic clips of the A-Cover with 12. Release both clips on the hinge side too. Note that these the SS-93. clips are very delicate. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 15 15. Prevent scratching the window while removing the 16. Undo both screws and discard them. Bumper Plugs. 17. Do not use them again. 18. Carefully release the snaps of the B-Cover Assy. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 16 21. Cover the inner side window with a plastic film. 22. Cover the display with a protective film, too. 23. Undo both screws and discard them. 24. Do not use these screws again. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 17 27. Open the connector with the SS-93. 28. Disconnect the flex foil connector. 29. Carefully release the coax connector in the order shown. 30. Remove them completely with the SS-93. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 18 33. Now, the parts can be separated completely. 34. Release the snap as shown. 35. Now the Spacer Frame Assy can be removed. 36. Carefully release the glued in 1QY Top FPC Assy. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 19 40. Use the SS-93 to ease out both IHF Speakers. 41. Always use a new IHF Adhesive when reassemble. 42. The disassembly procedure of the upper block is now complete. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 20: Upper Block - Hinge Module Disassembly

    3. Undo both screws and discard them. 4. Do not use them again. 5. Carefully remove the Camera Support. 6. Slot the Camera Cable through the recess of the hinge. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 21 Hinge Module Assy. 11. Do the same with the second Coax Cable. 12. Now the disassembly of the Hinge assy is completed. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 22: Upper Block - Hinge Module Assembly

    4. Do the same with the second Coax Cable. 3. Do not squeeze the cables. 5. Place the Camera Cable Assy into its compartment. 6. Insert the Camera Support. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 23 8. Insert two new screws. 9. Tighten the screws with the correct torque. 10. Ensure that the cables are positioned as shown. 11. Red marks on the Coax Cables must be visible. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 24: Upper Block Assembly

    5. Position the display as shown. 6. Position the 1QY Top FPC Assy to the Spacer Frame and smooth it down slightly, note the guide pins. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 25 10. Check the correct positioning of the Camera Elastomer 9. Mind that all snaps are clicked into their places. before going on. 12. Turn the assembly and close the display connector. 11. Close the connector. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 26 16. At least position the grounding clip as shown. 17. Click the snaps of the assembly into their places. 18. Ensure that all cables are correctly positioned before continuing. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 27 The “red marks” on the Coax Cable must be visible. 21. Click the four snaps of the display into their places. 22. Insert new screws. 23. Set the correct torque. 24. Tighten both screws. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 28 29. Place the B-Cover, beginning from the hinge side. Push it 30. Now smooth it down evenly to click the side clips into down evenly at the corners. their places. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 29 32. Set the correct torque. 33. Tighten both screws. 34. Place the Bumper Plug. Do not scratch the window. 35. Close the assembly. 36. Remove the protective film from the display. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 30 40. Use the SS-45 camera removal tool to assemble the places. Camera Module 2Mpix as shown. 41. Note the correct positioning of the camera. 42. Place the Camera Elastomer. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 31 Cover B first. 45. Now place the Hinge Cover A, push it down evenly. 46. Check the windows for cleanness. 47. Complete the Unit with the Battery Cover. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 32: Lower Block Disassembly

    4. Now, the D-Cover can be removed easily. with the SS-93. 5. Unlock the snaps of the C-Cover on the top. 6. Carefully release all the other snaps of the C-Cover. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 33 11. Carefully open the three coax connectors with the dental 12. Unscrew the three Torx size 6 screws and discard them. pick as shown, note that there are 2 different kind of opening methods required. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 34 16. Undo the 2 Torx screws. These screws are different to the others, do not mix them. 17. Now unscrew the other screws in the shown order and 18. Do not use them again. discard them. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 35 22. Lever out the Flash Lens. 23. Carefully pull out the Bottom Frame Flex Assy. 24. Unlock the snaps of the Volume Bottom first, then push it out. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 36 26. Unlock the snaps of the Antenna Assy. 27. Pull out the Microphone. 28. Carefully pull up the RF Gasket from the Shield Assy. 29. The disassembly procedure is now completed. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 37: Lower Block Assembly

    3. Place the Antenna Assembly. Check that all 5 snaps are 4. Insert the DC Jack into its compartment. locked properly. 5. Place the Volume Button into the Bottom Frame Assy. 6. Insert the Flash Lens. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 38 8. Place the Grounding Gasket. 9. Insert the Shield, mind the guides. 10. Place the Engine Module. 11. Place the EL Shield Plate. 12. Insert 6 new screws and tighten them slightly. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 39 2 screws correctly, the Shield and Type Label must be replaced. 17. Insert the flex foil and close the connector. 18. Couple the parts as shown. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 40 23. Insert the Keymat. Do not touch the adhesive surface. 24. Turn the unit and join the parts, beginning from the bottom. Click all snaps into their places. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 41 Page (53) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL Complete the unit with the Battery Cover. Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 42: Quick Trouble Shooter - Main Overview Part

    Page (53) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - MAIN OVERVIEW PART 1 Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 43: Quick Trouble Shooter - Main Overview Part 2

    Page (53) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - MAIN OVERVIEW PART 2 Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 44: Quick Trouble Shooter - Zooms Part

    Approved 1.0 CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 1 1.1 POWER (9) 2.1 CHARGING (4) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 45: Quick Trouble Shooter - Zooms Part

    CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 2 3.1 NO SERVICE (3) 4.1 DVB-H (6) 5.1 SIM (1) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 46: Quick Trouble Shooter - Zooms Part

    CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 3 6.1 IHF SPEAKER (6) 7.1 KEYPAD (2) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 47: Quick Trouble Shooter - Zooms Part

    CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 4 8.1 SUB DISPLAY (6) 9.1 MICROPHONE (2) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 48: Quick Trouble Shooter - Zooms Part 5

    CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 5 10.1 EARPIECE (8) 11.1 MINI SD DOOR SWITCH (5) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 49: Quick Trouble Shooter - Zooms Part 6

    Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 6 12.1 MAIN DISPLAY (6) 13.1 VOLUME KEY/FLASH (4) 14.1 CAPTURE KEY (2) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 50: Quick Trouble Shooter - Zooms Part 7

    CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 7 15.1 MAIN CAMERA (4) 16.1 SUB CAMERA (5) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 51: Quick Trouble Shooter - Zooms Part 8

    (53) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - ZOOMS PART 8 17.1 CARD READER (5) Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 52: Gonogo Test

    Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product. Reference unit, Bluetooth /infrared activated Test unit Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 53: Battery Test

    Training and Vendor Development 17.Okt.2006 Multimedia Creation & Support CONFIDENTIAL BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ http://www.cadex.com/ Service Manual N92 RM-100 Copyright © 2006 NOKIA Corporation. All rights reserved.

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