Cushman 1600XD 4X4 Owner's Manual
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Cushman 1600XD 4X4 Owner's Manual

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OWNER'S MANUAL
1600XD 4X4
X
25045G-GB (Rev.0)
™
RJL 100 May 2012

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Summary of Contents for Cushman 1600XD 4X4

  • Page 1 OWNER’S MANUAL 1600XD 4X4 25045G-GB (Rev.0) ™ RJL 100 May 2012...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS [ENGINE] 3C100LWU-E010 CYLINDER BLOCK GROUP......1 3C100LWU-E020 OIL PAN GROUP........3 3C100LW-E030 CYLINDER HEAD COVER GROUP.
  • Page 3 U1-U0245A Propeller Shaft Group....... . 54 U1-U0300A Rear Differential Group....... 55 [CHASSIS] U3-U0200A Structure Group.
  • Page 4 U1-U0640A HEAD LIGHT GROUP....... .116 U1-U3933A WIPER GROUP........117 U1-U3936A WIPER GROUP.

  • Page 6: Cylinder Block Group

    ENGINE 3C100LWU-E010 CYLINDER BLOCK GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5763-A0012 CYLINDER BLOCK ASSY <---- E5763-A0013 CYLINDER BLOCK ASSY T1.6*18*18 06311-75015 PLUG 06311-75040 PLUG 15321-9626-3 PLUG E5900-96021 PLUG E5900-96031 PLUG 05012-00609 PIN, PARALLEL 05012-00814 PIN, PARALLEL DIA10*20 E5205-33961 TUBE PIN 10 15221-3365-1...
  • Page 7 ENGINE 3C100LWU-E010 CYLINDER BLOCK GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 19 E5700-35662 GEAR, OIL PUMP DRIVE 5*5*12 20 05712-00408 21 E5753-35681 NUT, FLANGE 22 E5500-39013 OIL SWITCH 23 E5760-23471 METAL 1, CRANKSHAFT ----> Old replace New <---- New replace Old <-X->...

  • Page 8: Oil Pan Group

    ENGINE 3C100LWU-E020 OIL PAN GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5775-A0071 FAN OIL ASSY <---- E5775-A0072 ASSY FAN,OIL 15221-3375-2 PLUG, OIL DRAIN E1100-33752 PLUG, OIL DRAIN <---- 04717-01200 WASHER, SEAL <---- E6303-33661 GASKET E5700-01624 GASKET, OIL PAN E5700-91094 BOLT E5775-32111...

  • Page 9: Cylinder Head Cover Group

    ENGINE 3C100LW-E030 CYLINDER HEAD COVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5763-A0302 CYLINDER HEAD TOTAL ASSY <---- E5763-A0303 TOTAL CYLINDER HEAD ASSY <---- E5763-A0304 TOTAL CYLINDER HEAD ASSY E5205-03371 15321-9626-3 PLUG E5900-96021 PLUG E5205-13542 GUIDE, INTAKE VALVE E5205-13562 GUIDE, VALVE E5760-03141...
  • Page 10 ENGINE 3C100LW-E030 CYLINDER HEAD COVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 16 01513-50620 STUD ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 5 -...

  • Page 11: Gear Case Group

    ENGINE 3C100A-E040 GEAR CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-A0202 GEAR CASE TOTAL ASSY E5760-A0204 GEARCASE ASSY <---> <---> E5760-A0205 GEARCASE ASSY E5760-04111 CASE, GEAR <---> E5760-04114 CASE, GEAR E5900-96031 PLUG 04811-06130 O RING E5760-04132 GASKET, GEAR CASE E5752-91031 BOLT, WASHER 02761-50060...
  • Page 12 ENGINE 3C100A-E040 GEAR CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 17 E5700-36932 SEAT, VALVE 13/32"(10.31 18 07715-03213 STEEL BALL 19 04810-00150 O RING 20 E5700-32313 SUPPORT, OIL FILTER 21 04811-05140 O RING M6*1.0 22 01513-50618 STUD 23 01023-50630 BOLT, WASHER 24 01513-50614 STUD...
  • Page 13 ENGINE 3C100A-E040 GEAR CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 32 E5760-73432 GASKET, WATER PUMP 33 01023-50625 BOLT M6XP1.0 34 E5205-72951 HOSE 3, COOLING WATER 35 E5752-18171 CLAMP, STAINLESS HOSE 36 E5760-72871 HOSE, COOLING WATER 36 E5760-72872 HOSE, REFRIGERANT <---- ---->...

  • Page 14: Gear Case Group

    ENGINE 3C100LW-E040 GEAR CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-A0205 GEARCASE ASSY E5900-96031 PLUG 04811-06130 O RING E5760-04133 GASKET, GEAR CASE E5752-91031 BOLT, WASHER M6XP1.0 02761-50060 FLANGE NUT MEX10*76 01023-50665 BOLT, WASHER 01023-50670 BOLT, WASHER MEX10*81 01023-50675 BOLT, WASHER MEX10*86...
  • Page 15 ENGINE 3C100LW-E040 GEAR CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 20 E5760-73032 WATER PUMP ASSY 20 E5760-73033 WATER PUMP ASSY <---> 21 E5760-73042 BODY, WATER PUMP 21 E5760-73043 BODY, WATER PUMP <---> 22 E5205-73551 BEARING 22 E5760-73551 BEARING <--->...

  • Page 16: Main Bearing Case Group

    ENGINE 3C100A-E050 MAIN BEARING CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-04043 BEARING CASE ASSY E5761-04541 BOLT 1, BEARING CASE E5760-23481 METAL 2, CRANKSHAFT E5760-04361 GASKET, BEARING CASE E5760-04811 COVER, BEARING CASE E5760-04822 GASKET, COVER M8XP1.25 01754-50825 FLANGE BOLT 01754-50822 BOLT, FLANGE...

  • Page 17: Valve Rocker Arm Group

    ENGINE 3C100A-E080 VALVE ROCKER ARM GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-13111 VALVE, INTAKE E5760-13121 EXHAUST VALVE E5205-13241 SPRING, VALVE E5700-13332 RETAINER, VALVE SPRING E5700-13363 COLLET, VALVE SPRING E5763-13361 COLLET, VALVE SPRING <---> E5205-13152 SEAL, VALVE STEM E5753-14001 ROCKER ARM TOTAL ASSY E5753-14051...

  • Page 18: Cylinder Head Cover Group

    ENGINE 3C093LW-E090 CYLINDER HEAD COVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5770-14501 CYLINDER HEAD COVER ASSY E5760-14511 COVER, CYLINDER HEAD E6510-05552 CONNECTOR, AIR BREATHER HOSE E5500-33142 PLUG, OIL FILLER 04811-50300 O RING E5752-14562 PLATE, OIL PROTECTING E5752-14521 GASKET, CYLINDER HEAD COVER E6510-05511 HOSE, AIR BREATHER...

  • Page 19: Camshaft Group

    ENGINE 3C100A-E100 CAMSHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5700-15552 TAPPET E5760-15111 ROD, PUSH E5760-16011 CAMSHAFT ASSY E5205-16511 GEAR, CAMSHAFT 05712-00515 E5205-16272 STOP, CAM SHAFT 04612-00180 SNAP RING M6P1.0 01023-50614 BOLT, WASHER E5205-24012 IDLE GEAR ASSY 10 E5205-24281 BUSH, IDLE GEAR 11 E5205-24361 COLLAR, 1...

  • Page 20: Piston & Crankshaft Group

    ENGINE 3C100A-E110 PISTON & CRANKSHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-21011 PISTON PIN ASSY E5760-21111 PISTON E5760-21311 PIN, PISTON E5760-21051 PISTON RING ASSY E5760-21001 PISTON RING, 1 E5700-21105 RING 2, PISTON E5760-21151 OIL RING ASSY E5205-21331 RING, SNAP E5760-22011 CONNECTOR ROD ASSY...
  • Page 21 ENGINE 3C100A-E110 PISTON & CRANKSHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 18 E5700-23252 SPACER 19 04811-10220 O RING ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 16 -...

  • Page 22: Piston & Crankshaft Group

    ENGINE 3C100LWU-E110 PISTON & CRANKSHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-21011 PISTON PIN ASSY E5760-21111 PISTON E5760-21311 PIN, PISTON E5760-21051 PISTON RING ASSY E5760-21001 PISTON RING, 1 E5700-21105 RING 2, PISTON E5760-21151 OIL RING ASSY E5205-21331 RING, SNAP E5760-22013 CONNECTOR ROD ASSY...

  • Page 23: Flywheel Group

    ENGINE 3C100LWU-E120 FLYWHEEL GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5775-25012 FLYWHEEL ASSY E5250-63821 RING GEAR E5743-25161 BOLT, FLYWHEEL E5775-04621 PLATE, REAR END DIA10*48 01517-51028 STUD 02176-50100 M10X1.25 04512-50100 WASHER, SPRING E5752-91141 BOLT, FLANGE WITH PIN E5700-51162 GASKET 10 E5760-63011 START MOTOR ASSY 11 01133-51030...

  • Page 24: Nozzle Holder Group

    ENGINE 3C100LWU-E130 NOZZLE HOLDER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E6300-53005 NOZZLE HOLDER ASSY <---- E5760-53001 ASSY HOLDER,NOZZLE 1 E6300-53021 GASKET E6300-53651 SEAL, HEAT SHILD E6300-53621 GASKET E5775-53711 TUBE 1, INJECTION E5775-53721 TUBE 2, INJECTION E5775-53731 TUBE 3, INJECTION 15121-5385-2 CLAMP 1, TUBE T4815-67371...

  • Page 25: Fuel Camshaft Group

    ENGINE 3C100LWU-E140 FUEL CAMSHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5775-51011 INJECTION PUMP ASSY E5700-51015 ASSY PUMP,INJECTION <---> <---> E5700-51016 ASSY PUMP,INJECTION E5500-52112 SHIM, INJECTION PUMP <---- E8103-52111 SHIM,INJECTION PUMP E5500-52122 SHIM, INJECTION PUMP <---- E5603-52111 SHIM,INJECTION PUMP 15321-5216-1 SHIM, INJECTION PUMP 10 E5800-52111...
  • Page 26 ENGINE 3C100LWU-E140 FUEL CAMSHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 15 E5700-A0021 GOVERNOR SLEEVE ASSY #6004 16 08103-06004 BALL BEARING 17 04612-00190 SNAP RING 18 E5205-16321 FUEL CAMSHAFT STOPPER 19 01023-50612 BOLT, WASHER M6*P1.0 20 E5775-52031 FUEL PUMP ASSY 21 E6200-52142 GASKET, FUEL PUMP 22 14911-4275-1...

  • Page 27: Speed Control Lever Group

    ENGINE 3C100A-E150 SPEED CONTROL LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-54121 BOLT, FUEL ADJUSTING <---- E5760-54122 BOLT, FUEL ADJUSTING <---> E5760-54123 BOLT, FUEL ADJUSTING E6305-92021 E6305-96652 GASKET E6305-54221 CAP NUT E6305-54281 SNAP RING E6305-54421 E5760-57151 LEVER, SPEED CONTROL E5850-57112 PLATE, SPEED CONTROL E5850-57212...
  • Page 28 ENGINE 3C100A-E150 SPEED CONTROL LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 15 E5753-57281 SCREW, STOPPER <-O-> M6*P1.0 16 02056-50060 17 07811-10820 WIRE 18 07918-00001 LEAD, SEALING ----> Old replace New <---- New replace Old <-X-> Not interchangeable <--->...

  • Page 29: Engine Stop Lever Group

    ENGINE 3C100LW-C-E160 ENGINE STOP LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-56481 START SPRING E5850-54272 SHAFT, IDLE ADJUSTMENT E5850-54282 BUSH E5850-54291 ADJUSTMENT BODY, IDLE E5850-54252 IDEL ADJUSTING BOLT E5760-54261 SPRING, IDLE LIMIT E5760-54262 SPRING, IDLE LIMIT <---- <---- E5760-54263 SPRING, IDLE LIMIT...
  • Page 30 ENGINE 3C100LW-C-E160 ENGINE STOP LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 15 E6820-60011 GROUP,ENGINE STOP SOLENOIDE <---> 16 04814-06310 O RING M6*P1.0 17 02751-50060 FLANGE NUT 18 E5760-33111 COVER, INJECTION PUMP 19 E5500-51662 GASKET M6*1.0 20 01754-50612 BOLT, FLANGE M6*P1.0 21 01754-50616...

  • Page 31: Governor Group

    ENGINE 3C100A-E170 GOVERNOR GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-56021 GOVERNOR LEVER ASSY E5760-56052 FORK LEVER ASSY HEX10*38 01023-50628 BOLT, WASHER E5700-56413 SPRING 1, GOVERNOR 15521-5642-1 SPRING 2, GOVERNOR ----> Old replace New <---- New replace Old <-X->...

  • Page 32: Water Hose Group

    ENGINE 3C100LWU-E190 WATER HOSE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5760-72913 PLANGE, WATER E5700-72922 GASKET, FLANGE M6*P1.0 01023-50616 BOLT, WASHER 01513-50655 STUD 02761-50060 FLANGE NUT M6XP1.0 E5700-73342 HOSE, COOLING WATER RETURN E5700-73352 HOSE, WATER PUMP 09318-88140 CLMAP, HOSE E5800-73011 THERMOSTAT ASSY 10 E5500-73272...
  • Page 33 ENGINE 3C100LWU-E190 WATER HOSE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark <---> M8*P1.25 16 01125-50816 BOLT, WASHER 17 04013-50080 WASHER 18 E7240-32731 TEMPERATURE SENSOR ASSY ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O->...

  • Page 34: Alternator Group

    ENGINE 3C100LWU-E200 ALTERNATOR GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E6213-64012 ALTERNATOR ASSY E5760-64431 SUPPORT 2, ANTERNATOR E5760-64441 SUPPORT 3, ALTERNATOR E5760-64451 BUSHING 01774-51045 BOLT, FLANGE 01774-51035 BOLT, FLANGE 01127-50825 BOLT 04015-50080 WASHER, PLAIN T2.6 P5370-29891 FAN, HST M8*P1.25 10 01125-50816 BOLT, WASHER...

  • Page 35: Manifold Group

    ENGINE 3C100LWU-E220 MANIFOLD GROUP A : 1600XD-R Q'TY Part Number Desciption Remark E5775-11762 MANIFOLD,INLET 03014-50608 SCREW E6510-05552 CONNECTOR, AIR BREATHER HOSE E5770-11821 GASKET, INTAKE MANIFOLD M6*1.0 01023-50620 BOLT, WASHER 01023-50630 BOLT, WASHER MEX10*71 01023-50660 BOLT, WASHER E5775-12311 MANIFOLD,EXHAUST E5700-12362 GASKET, EXHAUST MANIFOLD 10 02056-50060 M6*P1.0 11 04512-50060...

  • Page 36: Bevel Pinion Shaft Group

    FRONT AXLE U1-T230A BEVEL PINION SHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-16211 BEVEL PINION SHAFT 8 T2350-42451 COLLAR, AXLE ADJUSTING FR T2350-42461 COLLAR, AXLE ADJUSTING FR T2350-42471 COLLAR, AXLE ADJUSTING FR T2350-42481 COLLAR, AXLE ADJUSTING FR T2350-42491 COLLAR, AXLE ADJUSTING FR #30205...

  • Page 37: Front Axle Group

    FRONT AXLE U1-U0550A Front Axle Group A : 1600XD-R Q'TY Part Number Desciption Remark U3215-A5001 FRONT AXLE CASE ASSY U3215-16613 HOSE, OVER FLOW 14911-4275-1 CLIP, TUBE U3215-16621 CONNECTOR, AIR BREATHER ----> Old replace New <---- New replace Old <-X-> Not interchangeable <--->...

  • Page 38: Transmission Case Group

    TRANSMISSION U1-T100A TRANSMISSION CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-11141 MISSION CASE <---- U3215-11142 TRANS MISSION CASE U3215-11301 COVER, TRANSMISSION CASE U3215-11302 COVER, TRANSMISSION CASE <---- U3215-11303 COVER, TRANSMISSION CASE <---- M8*P1.25 01125-50830 BOLT, WASHER 05012-00818 PIN, PARALLEL U3215-11701 COVER, FRONT AXLE DRIVE...
  • Page 39 TRANSMISSION U1-T100A TRANSMISSION CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark <---- 15 U3215-16612 HOSE, OVER FLOW 15 U3215-16613 HOSE, OVER FLOW <---- 16 14911-4275-1 CLIP, TUBE 17 U3215-04931 PICK UP SENSOR 18 T4682-43561 COLLAR 1.8T, ADJUSTING 19 T4682-43571 COLLAR 1.0T, ADJUSTING 20 T4682-43581 COLLAR 1.2T, ADJUSTING...

  • Page 40: Transmission Group

    TRANSMISSION U1-U0100A TRANSMISSION GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-A1001 TRANS MISSION ASSY U3215-16613 HOSE, OVER FLOW 14911-4275-1 CLIP, TUBE 01155-51020 BOLT U3215-16621 CONNECTOR, AIR BREATHER ----> Old replace New <---- New replace Old <-X-> Not interchangeable <--->...

  • Page 41: Drive Shaft Group

    TRANSMISSION U1-T110A DRIVE SHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-12103 SHAFT U3215-12113 SHAFT U3215-12121 GEAR 31 08101-06205 BALL BEARING DIA25 #6204 08101-06204 BALL BEARING U3215-12131 OIL SEAL(25*47*10.5) U3215-12151 SILENT CHAIN, 36 ----> Old replace New <---- New replace Old <-X->...

  • Page 42: Shift Shaft Group

    TRANSMISSION U1-T120A SHIFT SHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-12211 SHAFT U3215-12221 SPROCKET, 26T 08822-52913 BEARING, NIDDLE U3215-12231 COLLAR, THRUST 04612-00240 SNAP RING U3215-12244 CLUTCH DOG U3215-12263 CLUTCH DOG T2305-25241 COLLAR, THRUST U3215-12251 GEAR 30 °´¬½DIA20 10 08822-02413 BEARING, NIDDLE 11 U3215-12271...

  • Page 43: Sprial Bevel Gear Group

    TRANSMISSION U1-T130A SPRIAL BEVEL GEAR GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-12402 SPIRAL BEVEL GEAR ASSY U3215-12411 SHAFT, 10 BEVEL PINION U3215-12422 BEVEL GEAR, 31 K5400-14571 SHIM K5400-14581 SHIM K5400-14591 SHIM T2610-22661 BALL BEARING T2185-21661 SHIM, 0.1 T2185-21671 SHIM, 0.2 10 34150-2156-1...

  • Page 44: Rear Wheel Driving Shaft Group

    TRANSMISSION U1-T140A REAR WHEEL DRIVING SHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 08101-06205 BALL BEARING DIA25 U3215-12511 SHAFT, REAR DRIVE U3215-12521 SPROCKET, 22T 04612-00300 SNAP RING 34150-2156-1 COLLAR DIA25 08101-06205 BALL BEARING T8101-75520 SHIM, 0.1 T8101-75530 SHIM, 0.2 T8101-75540 SHIM, 0.5 10 U3215-12531...

  • Page 45: Front Wheel Drive Shaft Group

    TRANSMISSION U1-T150A FRONT WHEEL DRIVE SHAFT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-12612 SHAFT, FRONT DRIVE U3215-12621 SHIFT, FRONT DRIVE 08822-53013 NEEDLE BEARING 08822-53017 NEEDLE BEARING NTN,K253017 U3215-12651 SPROCKET, 19T 31365-2278-1 COLLAR #6304 08101-06304 BALL BEARING 08101-06205 BALL BEARING DIA25 U3215-12531...

  • Page 46: Front Drive Fork Group

    TRANSMISSION U1-T160A FRONT DRIVE FORK GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-12631 FORK, FRONT DRIVING LOCK U3215-12641 GUIDE, SHIFT U3215-12682 ARM, SHIFT(FRONT) 05411-00625 PIN, SPRING DIA6*25 04811-00180 O RING T2305-44281 PLATE, FIXED M8*P1.25 01123-50816 BOLT, WASHER ----> Old replace New <---- New replace Old <-X->...

  • Page 47: Shift Fork Group

    TRANSMISSION U1-T170A SHIFT FORK GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-17211 ARM, LOCK 04811-00120 O RING U3215-17231 SHAFT U3215-17251 GEAR 33 04811-00150 O RING U3215-17421 GEAR 16 U3215-17431 SPACER U3215-17442 DISC, SHIFT U3215-17451 FRICTION SPRING 10 U3215-18212 LEVER, GUIDE S, CHANGE 11 U3215-18313 FORK...

  • Page 48: Rear Axle Case Group

    TRANSMISSION U1-T180A REAR AXLE CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-A3001 REAR AXLE CASE GROUP U3215-13143 CASE, REAR AXLE <---- U3215-13144 CASE, REAR AXLE U3215-13302 COVER, REAR AXLE CASE U3215-13303 COVER, REAR AXLE CASE <---- U3215-13511 O RING M8*P1.25 01125-50830...

  • Page 49: Rear Diff System Group

    TRANSMISSION U1-T190A REAR DIFF SYSTEM GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-14103 ASSY DIFFRENTIAL U3215-14111 SPIRAL BEVEL GEAR ASSY U3215-14211 PINION, SPIRAL BEVEL U3215-14311 GEAR 37, BEVEL U3215-14122 COVER, DIFFERENTIAL CASE U3215-14132 CASE, DIFFERENTIAL U3215-14171 GEAR, DIFF. SIDE 38240-2647-2 WASHER, DIFF.3 37300-2648-1...
  • Page 50 TRANSMISSION U1-T190A REAR DIFF SYSTEM GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 20 T2305-26071 SHIM, 0.2 21 T2305-26081 SHIM, 0.4 22 T5210-32009 BEARING, TAPE ROLLER 23 U3215-14601 SHIM, 0.1 24 U3215-14611 SHIM 0.2 25 U3215-14621 SHIM, 0.4 26 U3215-14631 SHIM 27 U3215-14641 SHIM...

  • Page 51: Rear Diff Fork Group

    TRANSMISSION U1-T200A REAR DIFF FORK GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-14552 SHIFT, DIFF. U3215-14561 FORK, SHAFT U3215-12641 GUIDE, SHIFT U3215-14571 ARM, SHIFT(DIFF.) 34220-1451-2 REAMER BOLT 04111-50080 WASHER 04811-00180 O RING T2305-44281 PLATE, FIXED M8*P1.25 01123-50816 BOLT, WASHER ---->...

  • Page 52: Front Axle Case Group

    TRANSMISSION U1-T210A FRONT AXLE CASE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-15141 CASE, FRONT AXLE U3215-15302 COVER, FRONT CASE 01135-51035 BOLT, WASHER U3215-16601 CONNECTOR, AIR BREATHER U3215-16613 HOSE, OVER FLOW 14911-4275-1 CLIP, TUBE 04717-01600 WASHER, SEAL HEX22*25,M16 06331-35016 PLUG *P1.5...

  • Page 53: Front Diff System Group

    TRANSMISSION U1-T220A FRONT DIFF SYSTEM GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-16302 DIFF. GEAR CASE ASSY, FR T4620-43122 CASE, DIFFERENTIAL FR U3215-16311 GEAR, 34BEVEL T4520-43181 PIN, PARALLEL U3215-16161 BOLT, UBS T4520-43111 SHAFT, DIFFERENTIAL PINION T4520-43171 PIN, PARALLEL T4682-43132 PINION, DIFFERENTIAL T4520-43151...
  • Page 54 TRANSMISSION U1-T220A FRONT DIFF SYSTEM GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 20 T4520-43061 SHIM, 1.2 21 U3215-16501 CLUTCH, LSD ASSY 22 U3215-16511 BODY, CLUTCH 23 U3215-16521 SPRING CLUTCH 24 U3215-16531 SHEET, SPRING(T3.5) 25 U3215-16541 DISK, CLUTCH 26 U3215-16551 PLATE, CLUTCH 1.5T 27 04611-00450 SNAP RING...

  • Page 55: Front Axle Drive Group

    TRANSMISSION U1-U0230A Front Axle Drive Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-19003 Front Drive Shaft_LH U3215-19001 Front Drive Shaft_LH <---> U3210-19041 HOLDER,BEARING U3215-16411 OIL SEAL(30*40*8) #6005 08101-06005 BALL BEARING 04811-50600 O RING U3210-19063 Front Drive Shaft_RH U3215-19061 Front Drive Shaft_RH <--->...
  • Page 56 TRANSMISSION U1-U0230A Front Axle Drive Group A : 1600XD-R Q'TY Part Number Desciption Remark 18 U3210-19021 NUT, CASTLE <-X-> 18 U3215-19001015 NUT, CASTLE ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 51 -...

  • Page 57: Rear Differential Group

    TRANSMISSION U1-U0235A Rear Differential Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-19211 Bracket Assy - Rear Diff. LH U3215-13221 OIL SEAL(38*54*9.5) U3210-19271 Bracket Assy - Rear Diff., RH U3210-19291 BUSHING, CENTERING M10*1.25 02771-50100 FLANGE NUT 01135-51025 BOLT M8*1.25 U3215-50701 WASHER, PLAIN 01133-51030...

  • Page 58: Rear Axle Drive Group

    TRANSMISSION U1-U0240A Rear Axle Drive Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-19411 Drive Shaft Assy-RR-LH <---> U3215-19411 Drive Shaft Assy-RR-LH U3210-19421 NUT, CASTLE U3210-19442 Drive Shaft Assy-RR-RH U3215-19441 Drive Shaft Assy-RR-RH <---> U3210-19421 NUT, CASTLE U3210-19461 Washer, Rear Hub 05511-50435 PIN, SPLIT DIA4...

  • Page 59: U1-U0245A

    TRANSMISSION U1-U0245A Propeller Shaft Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-19611 P/Shaft Assy - Front U3210-19612 P/Shaft Assy - Front <---- U3210-19611001 J/BRG ASSY U3210-19611001 J/BRG ASSY <---- 05411-00640 PIN, SPRING U3210-19681 P/Shaft Assy - Rear U3210-19681001 J/BRG ASSY 05411-00840 PIN, SPRING...

  • Page 60: Rear Differential Group

    TRANSMISSION U1-U0300A Rear Differential Group A : 1600XD-R Q'TY Part Number Desciption Remark U3215-A3001 REAR AXLE CASE GROUP U3215-16613 HOSE, OVER FLOW 14911-4275-1 CLIP, TUBE U3215-16621 CONNECTOR, AIR BREATHER 01173-51055 BOLT M10X1.25 M10X1.25 02176-50100 04013-50100 WASHER, PLAIN 04512-50100 WASHER, SPRING ---->...

  • Page 61: U3-U0200A

    CHASSIS U3-U0200A Structure Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-26101 STEERING COVER ASSY U3210-27101 COVER, COOLING FAN U3210-27522 HEAT-PROTECTOR BRKT U3210-27601 Stay Rod BRKT U3210-27701 Support Floor Frame Assy RH U3210-27851 Support Floor Frame Assy LH U3210-27901 Member No.1 Lower Middle Assy U3215-81552 Screw (Black)

  • Page 62: U1-U0210A

    CHASSIS U1-U0210A Guard Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-36102 GUARD ASSY U3210-36111 Guard Front Assy <---> U3210-36311 Plate Front Mesh Upper U3210-36351 Plate Front Mesh Lower <---> 03054-50516B BOLT U3215-26051 HOOD LOCKING CLIP <---> 03054-50412B BOLT 01774-51045 BOLT, FLANGE 02783-50100...

  • Page 63: U3-U0220A

    CHASSIS U3-U0220A ROPS GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3230-36502 ROPS ASSY U3210-36861 Frame Middle U3230-36511 FRAME FRONT ASSY U3230-36712 FRAME REAR ASSY 01125-50855B BOLT 02763-50080B FLANGE NUT 01135-51230B BOLT 04013-50120B WASHER 01125-51060B BOLT 10 01125-50860B BOLT 11 34150-2939-1 CLAMP, WIRE M6XP1.0...

  • Page 64: U1-U0250A

    CHASSIS U1-U0250A ENGINE MOUNTING GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3210-35611 Bracket Assy-Engine Mounting, Front U3210-35642 ENGINE MOUNTING FRONT(LH) U3210-35661 Damper-Roll Mounting U3210-35681 REAMER BOLT, FLANGE 04013-50120 WASHER, PLAIN 04512-50120 WASHER, SPRING M12*P1.25 02174-50120 01135-51030 BOLT, WASHER M10*1.25 U3210-35711 Bracket Assy-Engine Mounting, Rear...
  • Page 65 CHASSIS U1-U0250A ENGINE MOUNTING GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 20 04013-50080 WASHER 21 02763-50080 FLANGE NUT M8XP1.25 22 U3210-35851 Bracket - TM Mounting, Rear 23 01133-51075 BOLT, WASHER 24 04013-50100 WASHER, PLAIN 25 02118-50100 M10*P1.25 26 44366-8221-2 RUBBER, DUSTPROOF 27 04013-50080 WASHER...

  • Page 66: U1-U0260A

    CHASSIS U1-U0260A LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3210-64102 Selector Complete Gear <---- <---- U3210-64103 Selector Complete Gear <---- U3210-64112 Selector Ass’y -Gear U3210-64113 Selector Ass'y -Gear <---- U3210-64131 Lever Assy-Selector, Gear <---> <---- U3210-64132 Lever Assy-Selector, Gear <--->...
  • Page 67 CHASSIS U1-U0260A LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark <---> 17 U3210-64371 CLAMP 18 01754-50616 BOLT, FLANGE M6*P1.0 DIA18*T1.2 19 04012-50080 WASHER 20 05525-50800 PIN, SNAP <---> 21 U3210-64391 Shift Lever Assy-Gear Selector 22 02783-50100 FLANGE NUT M10XP1.25 23 U3210-64402 Selector Complete 4WD...
  • Page 68 CHASSIS U1-U0260A LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 36 05525-50600 PIN, SNAP DIA1.2 37 04013-50060 WASHER, PLAIN 38 41011-5151-4 U-NUT 39 U3210-64571 LEVER, 4WD <---> 40 U3210-64591 SPRING <---> 41 U3215-50801 NUT, LOCK 42 04013-50100 WASHER, PLAIN 43 04012-50080 WASHER DIA18*T1.2...
  • Page 69 CHASSIS U1-U0260A LEVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 52 01125-50855 BOLT HEX12.M8P1.2 53 01153-50855 BOLT 54 U3210-64511 BUSHING 55 U3210-64681 Cable Assy -Diff. Lock <---> 56 U3210-64551 CLAMP 57 01754-50616 BOLT, FLANGE M6*P1.0 DIA1.2 58 05525-50600 PIN, SNAP 59 04013-50060 WASHER, PLAIN...

  • Page 70: U1-U0270A

    CHASSIS U1-U0270A Accelerator Pedal Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-64813 Arm Assy - Accel Pedal U3210-64851 Foot - Accel Pedal 05122-50845 JOINT PIN 05525-50800 PIN, SNAP 04012-50080 WASHER DIA18*T1.2 U3210-64871 Spring - Accel Pedal U3210-64911 Brkt - Accel Pedal Mtg. U3210-64921 Spring-Accelerator 04012-50080...

  • Page 71: U1-U0284A

    CHASSIS U1-U0284A CVT Group, DC(STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3210-29011 Pulley Ass' y drive U3210-29021 Pulley Ass' y driven <---- U3210-29022 Pulley Ass' y driven U3210-29041 BELT, CVT <---- U3210-29141 BELT, CVT U3210-29071 Wiper Seal U3210-29062 Driving Pully, repair kit ---->...

  • Page 72: U3-U0287A

    CHASSIS U3-U0287A CLUTCH COVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-29801 ADAPTOR, CVT DRIVE M8XP1.25 01754-50825 FLANGE BOLT U3215-29104 Clutch Cover Assy - Inner 01754-50812 BOLT, FLANGE M8*P1.25 01153-50812 BOLT 04013-50080 WASHER 04512-50080 SPRING WASHER U3215-29901 BOLT, CVT DRIVE U3215-29931 PLUG 10 U3210-29911...
  • Page 73 CHASSIS U3-U0287A CLUTCH COVER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark <---- 18 U3215-29772 FILTER - CVT 19 01754-50625 BOLT, FLANGE Ì À¬64# 20 09318-89063 CLMAP, HOSE 21 U3230-29621 HOSE CVT, INLET 22 U3215-29352 GASKET, CVT COVER 23 U3214-29341 COVER 24 U3214-29351 HOSE...

  • Page 74: U1-U0290A

    CHASSIS U1-U0290A Wheel & Tire Group(WORK) A : 1600XD-R Q'TY Part Number Desciption Remark U3210-63171 Wheel & Tire-RR <---- U3210-63351 WORK TIRE ASS'Y <---- U3210-63352 WORK TIRE ASS'Y U3210-63321 Tire-FRT (25X10 R12) U3210-63391 TIRE(25X10R12) <---- U3215-23221 WHEEL, RR, work site U3210-63161 DIVIDER.CMP,FROW U3210-63342...

  • Page 75: U1-U0400A

    CHASSIS U1-U0400A Front Break Group A : 1600XD-R Q'TY Part Number Desciption Remark U3215-40001 CALIPER ASSY, LH U3215-40001001 Pad Comp <---- U3215-40011 PAD,BRAKE(4 PCS) U3215-40001002 CARRIER ASSY DIFF U3215-40001003 SPRING PAD U3215-40001004 BOLT U3215-40001005 BOLT, UNION U3215-40001006 WASHER U3215-40001007 BREATHER U3215-40001008 CAP, BLEEDER 10 U3215-40001009...
  • Page 76 CHASSIS U1-U0400A Front Break Group A : 1600XD-R Q'TY Part Number Desciption Remark 18 U3215-42021 REAMER BOLT, HUB & DISC MTG.(M8X1.2 19 U3215-42001 MASTER CYLINDER ASSY M8*1.25 20 01125-50825 BOLT, WASHER 21 U3215-43101 PIPE, FRT BRAKE ASSY 22 U3215-46201 FITTING TEE 23 01025-50635 BOLT 24 U3215-43301...

  • Page 77: U1-U0410A

    CHASSIS U1-U0410A Rear Break Group A : 1600XD-R Q'TY Part Number Desciption Remark U3215-40001 CALIPER ASSY, LH U3215-40011 PAD,BRAKE(4 PCS) U3215-40001002 CARRIER ASSY DIFF U3215-40001003 SPRING PAD U3215-40001004 BOLT U3215-40001005 BOLT, UNION U3215-40001006 WASHER U3215-40001007 BREATHER U3215-40001008 CAP, BLEEDER 10 U3215-40001009 BOLT, HOLDER 11 U3215-40001010 RUBBER KIT...
  • Page 78 CHASSIS U1-U0410A Rear Break Group A : 1600XD-R Q'TY Part Number Desciption Remark 19 U3215-46101 PIPE, RR BRAKE 20 U3215-46201 FITTING TEE 21 01025-50635 BOLT 22 U3215-46301 TUBE, RR BRAKE,LH 23 U3215-46402 Tube-RR Brake,RH 24 U3210-64551 CLAMP M6*P1.0 25 01754-50616 BOLT, FLANGE 26 02761-50060 FLANGE NUT...

  • Page 79: U1-U0420A

    CHASSIS U1-U0420A BRAKE PEDAL GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-47101 Pedal Assy-Brake U3215-47121 TUBE, BRAKE PEDAL BUSH U3215-47131 BUSH, BRAKE PEDAL PIVOT U3215-42041 SPRING, BRAKE PEDAL 01173-51075 BOLT M10*P1.25 04013-50100 WASHER, PLAIN 41182-5151-1 U-NUT 05122-51022 JOINT PIN 52300-3413-1 CIR CLIP ---->...

  • Page 80: U1-U0430A

    CHASSIS U1-U0430A PACKING BACKE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark T4815-65511 ASSY,PACKING BRAKE M8*1.25 01135-51025 BOLT U3215-49203 Cable Assy-Parking 05122-50818 JOINT PIN 05525-50800 PIN, SNAP U3210-64371 CLAMP M6*P1.0 01754-50616 BOLT, FLANGE 02761-50060 FLANGE NUT M6XP1.0 U3215-49403 CALIPER ASSY, PARK BRAKE <--->...

  • Page 81: U1-U0500A

    CHASSIS U1-U0500A Front Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3215-50011 STRUT ASSY, FRT U3215-50012 STRUT ASSY, FRT <---> U3215-50171 NUT, STRUT TOP MTG U3215-50111 WASHER U3215-50121 SPACER, RUBBER U3215-50122 SPACER, RUBBER <---> U3215-50131 BALL, UPR STRUT UPR MTG U3215-50101 SHK/ABS ASSY, FR U3215-50141...
  • Page 82 CHASSIS U1-U0500A Front Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark 13 U3215-50308 Kunckle Assy-FR-LH <---> <---> 13 U3215-50009 Strut Assy-FR-LH-Complete 14 U3215-50315 Knuckle-LH 14 U3215-50316 Knuckle-LH <---- 15 U3215-50321 BOLL JOINT ASSY, FR LWR <---- 15 U3215-50322 BOLL JOINT ASSY, FR LWR M6XP1.0 16 03016-50620...
  • Page 83 CHASSIS U1-U0500A Front Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark 25 U3215-52201 BUSHING, ARM 26 U3215-52301 BUSH 27 U3210-52603 Arm-Lwr-FR-RH 27 U3210-52505 Arm Assy-LWR-FR-RH <---- 28 U3210-50511 BOLT 29 02176-50100 M10X1.25 30 04013-50100 WASHER, PLAIN 31 U3215-50553 BOOT, BALL JOINT 32 02376-50100 NUT, CASTLE...

  • Page 84: U1-U0510A

    CHASSIS U1-U0510A Rear Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3215-53003 Strut Assy-RR U3215-53102 STRUT ASS'Y, RR U3215-53203 SPRG SEAT-UPR-RR U3215-53301 FRICTION SPRING U3215-53401 BUMP STOPPER U3215-53501 SPRG SEAT, LWR FR U3215-53601 BUSHING, RR SHK ABS U3215-53701 BUSHING, LWR_RR SHK/ABS U3215-56651 REAMER BOLT, SUS LWR, REAR (M8)
  • Page 85 CHASSIS U1-U0510A Rear Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark <---- 17 U3210-55505 Arm Assy 1-Lwr-RR-RH 18 U3210-55604 Arm Assy-Lwr-RR-RH <---- 18 U3210-55605 Arm Assy-Lwr-RR-RH 19 U3215-52201 BUSHING, ARM <---- 19 U3215-52202 BUSHING, ARM 20 U3215-52301 BUSH 21 U3210-50511 BOLT 22 U3215-10031...
  • Page 86 CHASSIS U1-U0510A Rear Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark 31 U3215-52202 BUSHING, ARM <---- 32 U3215-56301 TUBE, CARRIER UPR 33 U3215-56401 TUBE, CARRIER LOW 34 U3215-56681 BOLT, UPR ARM MTG TO CARRIER(M10X11 35 U3215-56672 BOLT, LWR ARM MTG TO CARRIER(M10X13 M10X1.25 36 02176-50100 37 04013-50100...
  • Page 87 CHASSIS U1-U0510A Rear Suspension Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark 49 U3215-53601-S ASS'Y, UPPER RING 50 U3215-53701-S ASS'Y, LOWER RING ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 82 -...

  • Page 88: U1-U0522A

    CHASSIS U1-U0522A Steering Group A : 1600XD-R Q'TY Part Number Desciption Remark U3215-58003 GEAR BOX ASSY, STEERING <---- U3215-58004 GEAR BOX ASSY, STEERING <---- U3215-58005 GEAR BOX ASSY, STEERING U3215-58101 STEERING GEAR BOX U3215-58202 End Assy-Tie Rod U3215-58301 U3215-58401 CLIP, A U3215-58501 BOOT LH U3215-58601...
  • Page 89 CHASSIS U1-U0522A Steering Group A : 1600XD-R Q'TY Part Number Desciption Remark 18 U3215-59001 COLUMN & SHAFT ASSY 18 U3215-59002 COLUMN & SHAFT ASSY <---- 19 U3215-59101 SHAFT, HANDLE 20 U3215-59201 SHAFT, STEERING GEAR BOX M8*P1.25 21 01125-50830 BOLT, WASHER 22 01125-50830 BOLT, WASHER M8*P1.25...

  • Page 90: U1-U0700A

    CHASSIS U1-U0700A Fuel System Group A : 1600XD-R Q'TY Part Number Desciption Remark U3210-71011 Fuel Tank Complete <---- U3210-71012 Fuel Tank Complete U3215-71101 FUEL TANK ASSY U3215-71102 FUEL TANK ASS'Y <---- U3210-71171 HOSE U3210-71181 Reducer 09318-89035 HOSE CLAMP U3215-69921 UNIT, FUEL U3215-69922 UNIT,FUEL <----...
  • Page 91 CHASSIS U1-U0700A Fuel System Group A : 1600XD-R Q'TY Part Number Desciption Remark 16 04811-00650 O RING 17 04811-10290 O RING M8*1.25 18 01125-50825 BOLT, WASHER 19 U3215-71382 HOSE, FUEL 20 U3215-71392 HOSE, FILTER TO PUMP 21 14911-4275-1 CLIP, TUBE 22 U3215-71331 HOSE, FUEL RETURN 23 09318-88080...

  • Page 92: U1-U0710A

    CHASSIS U1-U0710A Intake System Group A : 1600XD-R Q'TY Part Number Desciption Remark U3215-72611 DUCT ASSY-AIR INTAKE U3215-72622 DUCT, AIR INTAKE U3215-72641 COVER, DUCT U3215-81552 Screw (Black) 02761-50060B FLANGE NUT U3215-72781 INSULATION-DUCT,FRAME M8XP1.25 02763-50080 FLANGE NUT T2350-11612 AIR CLEANER ASSY T2350-11631 BODY, AIR CLEANER 10 T2350-11641...

  • Page 93: U3-U0720A

    CHASSIS U3-U0720A Exhaust System Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark M8*P1.25 01123-50825 BOLT, WASHER 01125-50830 BOLT, WASHER <-O-> M8*P1.25 M8*P1.25 01123-50845 BOLT, WASHER 02763-50080 FLANGE NUT M8XP1.25 T2.6 04015-50080 WASHER, PLAIN U3215-75301 WASHER, RUBBER U3215-75401 DAMPENER, VIBRATION U3215-75471 GASKET, EXH, MANIFOLD U3215-75681...
  • Page 94 CHASSIS U3-U0720A Exhaust System Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark 16 U3230-75962 PIPE ASS'Y FRT <-O-> ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 89 -...

  • Page 95: U1-U0730A

    CHASSIS U1-U0730A RADIATOR GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-77101 RADIATOR ASSY U3215-77102 RADIATOR ASSY <-O-> U3215-77201 RADIATOR U3215-77401 FAN SHIRAOUD MOTER ASSY U3215-77501 Radiator Cap AA0000191 BOLT U3215-77701 BUSHING-RADIATOR U3215-77901 BRACKET, UPPER MOUNTING, LH U3215-77921 BRACKET, UPPER MOUNTING, RH 01754-50816 BOLT, FLANGE M8*P1.25...
  • Page 96 CHASSIS U1-U0730A RADIATOR GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 16 14971-4275-1 CLMAP, HOSE 17 U3215-78801 INLET, FRONT HOSE ASSY 18 T2198-82571 BAND 18 T2198-82551 BAND,CORD <---- 19 U3215-78151 HOSE, INLET CTR 20 U3215-78201 Connector - Cooling Hose <--->...
  • Page 97 CHASSIS U1-U0730A RADIATOR GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 31 01811-50610 BOLT, WING 32 T2350-13611 TANK, WATER 33 15532-7243-2 PACKING 34 15531-7242-2 35 T2350-13601006 HOSE, 2 ----> Old replace New <---- New replace Old <-X-> Not interchangeable <--->...

  • Page 98: U1-U0800A

    CHASSIS U1-U0800A IP GROUP(KIOTI) A : 1600XD-R Q'TY Part Number Desciption Remark U3215-81003 IP Assy <---- U3215-81004 IP Assy <---- U3215-81005 IP Assy U3215-81006 IP Assy <---- U3215-81102 MAIN INSTRUMENT PANEL <---- U3215-81103 MAIN INSTRUMENT PANEL U3215-91521 GROMMET RUBBER MOUNT U3215-81302 GLOVE BOX COVER ASSY U3215-81303...
  • Page 99 CHASSIS U1-U0800A IP GROUP(KIOTI) A : 1600XD-R Q'TY Part Number Desciption Remark <---- 11 T5515-75172 ASSY SWITCH,STARTER 11 T5520-75171 ASSY SWITCH,STARTER <---- 12 T4625-75191 12 T5517-75191 <-O-> <---- 12 T5517-75192 12 T4620-75191 <---- <---- 12 T5520-75191 KEY ASS'Y 13 T4935-92502 SOKET 14 T4025-68301 COVER...

  • Page 100: U1-U0802A

    CHASSIS U1-U0802A IP Group A : 1600XD-R Q'TY Part Number Desciption Remark T2616-75191 <---- T5527-75191 KEY ASS'Y, OEM T4520-75176 SWITCH, STARTER T5515-75172 ASSY SWITCH,STARTER T5520-75171 ASSY SWITCH,STARTER <---- T5517-75192 U3215-81005 IP Assy U3215-81006 IP Assy <---- T2368-69024 ASS'Y COMBINATION SWITCH T4935-92502 SOKET T4025-68301...
  • Page 101 CHASSIS U1-U0802A IP Group A : 1600XD-R Q'TY Part Number Desciption Remark 16 U3215-81402 CUP HOLDER.LH 17 U3215-86182 CUP HOLDER.RH ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 96 -...

  • Page 102: U3-U0811A

    CHASSIS U3-U0811A Seat Group(With SUS) A : 1600XD-R Q'TY Part Number Desciption Remark U3233-83001 Driver Seat Ass'y(U3-2) U3233-83101 Suspension Seat Ass'y U3230-83301 DRIVE SEAT PLATE ASSY 01125-50825B BOLT 02763-50080B FLANGE NUT 01125-50825B BOLT U3230-84001 SEAT CUSHION, ASS'Y(2PT) U3230-85001 SEAT BACK ASSY 01754-50816B FLANGE BOLT 10 U3230-86001...

  • Page 103: U3-U0858A

    CHASSIS U3-U0858A Label Group(1600XD-EU) A : 1600XD-R Q'TY Part Number Desciption Remark T4625-52351 LABEL, FAN WARNING T4625-52361 LABEL, MUFFLER U3215-85501 LABEL, KEY SWITCH U3230-85011 LABEL, SEAT BELT U3230-85021 LABEL, DECK MACHINE RUNAWAY U3230-85032 LABEL, DECK BED U3230-85041 LABEL, ROPS U3230-85081 LABEL, SAFE OPERATION U3230-85092 LABEL, SWING DRAWBAR...

  • Page 104: U3-U0900A

    CHASSIS U3-U0900A Molding Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3215-92101 FENDER FRONT LH U3215-92201 FENDER FRONT RH U3215-92303 Fender Middle Outer LH Assy U3215-92304 Fender Middle Outer LH Assy <-O-> U3215-92312 FENDER MIDDLE OUTER LH <-O-> U3215-92313 FENDER MIDDLE OUTER LH U3215-92321 BATTERY COVER...
  • Page 105 CHASSIS U3-U0900A Molding Group(STD) A : 1600XD-R Q'TY Part Number Desciption Remark 17 U3215-93401 OIL CHECK COVER ASSY 17 U3215-93402 OIL CHECK COVER ASS'Y <---> 18 U3215-93411 Oil Check Cover 19 U3215-93421 Foil, Heat Shield 20 53415-4128-1 BOLT 21 U3215-93511 COVAR, PARKING LEVER 22 U3215-83653 Cover - Seat Back, RR...

  • Page 106: U1-U0922A

    CHASSIS U1-U0922A Deck Group(STD-BLACK) A : 1600XD-R Q'TY Part Number Desciption Remark U3219-98009 Deck Assy(BLACK) <---- U3219-9800B Deck Assy(BLACK) U3210-99251 Deck Under Bumper U3219-99303 Tailgate Assy(BLACK) U3219-99304 Tailgate Assy(BLACK) <---- U3219-99712 Tailgate Hinge Bracket(BLACK) <-X-> U3219-99721 BRACKET 01123-50825 BOLT, WASHER M8*P1.25 U3210-99733 STOP ROPE...
  • Page 107 CHASSIS U1-U0922A Deck Group(STD-BLACK) A : 1600XD-R Q'TY Part Number Desciption Remark 14 U3210-99973 Fender Rear Assy(LH) 14 U3210-99974 Fender Rear Assy(LH) <---- <---- 14 U3210-99976 Fender Rear Assy(LH) 15 U3210-99912 Fender Rear <---- 15 U3210-99913 Fender Rear 16 T4144-85721 ASS'Y REFLECTOR M5XP0.8 17 02761-50050...

  • Page 108: U3-U0990A

    CHASSIS U3-U0990A MIRROR GROUP(STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3230-97801 MIRROR ASSY U3215-97782 Bolt - U Type (M8) U3215-97831 MIRROR, ENG U3230-97821 MIRROR SHAFT ASSY U3230-97822 MIRROR SHAFT ASSY <---- U3230-97841 MIRROR CONN. ASSY <---- U3230-97842 MIRROR CONN. ASSY 02176-50140 M14*P1.5 02763-50080B...

  • Page 109: U3-U1020A

    CHASSIS U3-U1020A FRONT HITCH GROUP(EEC)- STD A : 1600XD-R Q'TY Part Number Desciption Remark U3230-97201 FRONT HITCH KIT U3230-97211 ASSY, FRONT HITCH T2611-50041 PIN,CONNECT 01176-51245 BOLT 04512-50120 WASHER, SPRING ----> Old replace New <---- New replace Old <-X-> Not interchangeable <--->...

  • Page 110: U3-U1110A

    CHASSIS U3-U1110A SWING DRAWBAR GROUP(EEC)- STD A : 1600XD-R Q'TY Part Number Desciption Remark U3230-97303 SWING-DRAW-BAR KIT U3230-97313 SWING-DRAW-BAR ASSY U3230-97321 DRAW-BAR U3230-97333 BRACKET 01176-51675 BOLT M16*75*9T 02076-50160 04512-50160 WASHER, SPRING T2611-29852 PIN, CONNECTING 05122-51880 JOINT PIN 10 05515-51600 PIN, SNAP ---->...

  • Page 111: U1-U1670A

    CHASSIS U1-U1670A PARKING LOCK BUZZER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3210-69142 PARKING BUZZER ASSY U3215-69151 ASS'Y WIRE HARNESS BUZZER U3210-47211 BUZZER T4180-69961 RELAY(5P) <---> T5535-69961 RELAY(5P) U3210-69161 PARKING BUZZER BRKT ASSY U3215-81552 Screw (Black) 03054-50516B BOLT T2185-82561 BAND,CORD ---->...

  • Page 112: U1-U1680A

    CHASSIS U1-U1680A NUMBER PLATE GROUP (STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3210-91152 ASSY, NUMBER PLATE U3210-91162 NUMBER BOARD SUPPORT PLATE U3215-97782 Bolt - U Type (M8) 02763-50080B FLANGE NUT T2611-75712 LICENSE PLATE LAMP ASSY T2611-79021 BULB,LIGHT(27W) 03024-50414B BOLT,SCREW 02761-50040B FLANGE NUT...

  • Page 113: U3-U1750A

    CHASSIS U3-U1750A ALARM SYSTEM BACKUP, GROUP(STD) A : 1600XD-R Q'TY Part Number Desciption Remark U3230-69801 BACKUP ALARM SYSTEM KIT U3215-69811 BUZZERASSY U3215-69821 ASS'Y WIRE HARNESS BUZZER U3230-69831 BRACKET, BACKUP ALARM SYSTEM T4810-69251 MICRO SWITCH T2198-82561 BAND,CORD 01027-50616 BOLT, WASHER 02054-50030 03054-50316 SCREW ---->...

  • Page 114: U1-U3950A

    CHASSIS U1-U3950A HAND THROTTLE GROUP-OPT A : 1600XD-R Q'TY Part Number Desciption Remark U3219-74401 ASSY, HAND ACCEL <---- U3219-74402 ACCEL ASSY U3210-74551 Lever Assy - Hand Accelerator U3215-74501 CABLE, HAND ACCEL 04013-50060B WASHER DIA1.2 05525-50600 PIN, SNAP U3210-74591 Bracket ,Hand Accel Lever Assy T2670-60091 LINING,BRAKE 04013-50120B...

  • Page 115: U1-U5030A

    CHASSIS U1-U5030A WINCH GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-97551 WINCH ASSY U3215-97561 BRKT, WINCH MT'G M8XP1.25 01754-50825 FLANGE BOLT 02763-50080 FLANGE NUT M8XP1.25 ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O->...

  • Page 116: U1-U5080A

    CHASSIS U1-U5080A SUSP DUST SHIELD GROUP-OPT A : 1600XD-R Q'TY Part Number Desciption Remark U3215-52353 ASSY, DUST SHIELD U3215-52401 DUST SHIELD, FR LH U3215-52701 DUST SHIELD, FR RH 01025-50618 BOLT M6*P1.0 01025-50638 BOLT, WASHER M6*1.0 U3215-55201 DUST SHIELD, RR ----> Old replace New <---- New replace Old <-X->...

  • Page 117: U1-U0600A

    ELECTRICAL U1-U0600A ELECTRICAL SYSTEM 1 GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-69102 ASSY FUSE BOX <---- U3215-69103 ASSY FUSE BOX T2185-33651 FUSE, 5A T4260-33631 FUSE, 10A 35820-7556-1 FUSE, 15A 36919-5665-1 FUSE, 20A T4711-33611 FUSE, 30A M6XP1.0 02761-50060 FLANGE NUT M6*P1.0 01754-50616...

  • Page 118: U1-U0610A

    ELECTRICAL U1-U0610A ELECTRICAL SYSTEM 2 GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-60311 CLUSTER ASSY, W/ SPEEDOMETER U3215-60311001 BULB, 12V 3W U3215-60311002 BULB, 14V 3W U3215-60311003 BULB, 14V 1.4W U3215-96502 Screw_Meter Cluster(Tapping, Black) T4682-69401 SAFE SWITCH ASSY 04013-50160 WASHER, PLAIN 02052-50160 U3215-60321...

  • Page 119: U1-U0620A

    ELECTRICAL U1-U0620A ELECTRICAL SYSTEM 2 GROUP A : 1600XD-R Q'TY Part Number Desciption Remark M5*P1.0 02054-50050 U3215-60332 Wire Harness-Main <---- U3215-60333 Wire Harness-Main <---- U3215-60334 Wire Harness-Main U3215-60335 Wire Harness-Main <---- U3215-60336 Wire Harness-Main <---- 52794-4242-1 FUSE, 60A T4145-69331 DIODE, 2P 04512-50050 WASHER, SPRING M6*P1.0...

  • Page 120: U1-U0630A

    ELECTRICAL U1-U0630A Battery Group A : 1600XD-R Q'TY Part Number Desciption Remark C7910-42204 BATTERY ASSY <---- C7910-42205 BATTERY ASS'Y, GB80R U3215-60091 WIRE HARNESS 3 02156-50080 M8XP1.25 04512-50080 SPRING WASHER U3215-60081 WIRE HARNESS, GROUND M6*P1.0 01754-50616 BOLT, FLANGE U3215-60201 BATTERY CLAMP ASSY U3215-60212 BATTERY PIN U3215-60522...

  • Page 121: Head Light Group

    ELECTRICAL U1-U0640A HEAD LIGHT GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-60102 Head Light ASSY (Left) U3215-60122 Bezel - Head Light Front (Left) U3215-60421 BEZEL, HEAD LIGHT REAR (LEFT) T2350-69551 HEADLIGHT T2350-69571 BULB, 12VX55X60W U3215-96521 SCREW, TAPPING U3215-96521 SCREW, TAPPING U3215-60112 Head Light ASSY (Right)

  • Page 122: Wiper Group

    ELECTRICAL U1-U3933A WIPER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3210-97341 WIPER ASSY M6*P1.0 01754-50616 BOLT, FLANGE 01754-50816B FLANGE BOLT 01754-50865B FLANGE BOLT 02751-50080 FLANGE NUT M8X1.25 03054-50516 SCREW 34150-2939-1 CLAMP, WIRE C7280-89211 BRACKET T2185-82561 BAND,CORD 10 T2610-80691 CUSHION 11 T4180-69961 RELAY(5P)
  • Page 123 ELECTRICAL U1-U3933A WIPER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 19 U3210-97221 BRACKET ASSY,FRONT WIPER MOTOR 20 U3210-97251 COVER,FRONT WIPER MOTOR 21 U3210-97261 BRACKET ASSY,WASHER LIQUID TANK 22 U3210-97481 HOSE, WIPER 23 U3215-97161 SCREW ----> Old replace New <---- New replace Old <-X->...

  • Page 124: Wiper Group

    ELECTRICAL U1-U3936A WIPER GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3210-97371 WIPER ASSY T2185-82561 BAND,CORD U3210-69231 WIRE HARNESS WIPER MOTOR U3215-69103 ASSY FUSE BOX T2185-33651 FUSE, 5A T4260-33631 FUSE, 10A 35820-7556-1 FUSE, 15A 36919-5665-1 FUSE, 20A T4711-33611 FUSE, 30A ---->...

  • Page 125: Head Rest Group

    OPTION U1-U0820A HEAD REST GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-97641 HEAD REST ASSY U3215-97642 HEAD REST ASSY <-O-> U3210-97611 Head Rest Bar U3210-97661 Head Rest Bar Assy-RH U3215-97671 HEAD REST BAR CONNECT 2 U3215-97681 HEAD REST BAR CONNECT 2 U3215-97691 HEAD REST BAR CONNECT 3 01754-50612B...

  • Page 126: Hood Group

    OPTION U1-U0913A HOOD GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-91042 ASSY HOOD U3215-91122 HOOD U3215-91801 HOOD HINGE HOUSING LH U3215-91831 HOOD HINGE HOUSING RH 84612-1823-0 SCREW U3210-91452 GRILL ASSY 38240-1883-1 SCREW U3215-91301 STRAP,HOOD LATCH 01754-50625 BOLT, FLANGE M6XP1.0 10 02761-50060 FLANGE NUT...
  • Page 127 OPTION U1-U0913A HOOD GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 20 01754-50616B FLANGE BOLT 21 U3215-81552 Screw (Black) 22 U3210-51461 EMBLEM 23 U3215-91411 GRILL 24 T4620-50701 MOUNTING PLATE 25 82KC-0641 PLATE,RUBBER ----> Old replace New <---- New replace Old <-X->...

  • Page 128: Optional Lamp Group(Eu)

    OPTION U3-U0980A OPTIONAL LAMP GROUP(EU) A : 1600XD-R Q'TY Part Number Desciption Remark T2611-75882 REAR LAMP ASSY, RH T2611-75782 LAMP, REAR TAIL RH T2611-79021 BULB,LIGHT(27W) T2611-79011 BULB, 12VXP21W 03024-50420 SCREW, WASHER 02052-50040 M4*0.7 03054-50416 SCREW T2611-75892 REAR LAMP ASSY, LH T2611-75792 LAMP, REAR TAIL LH 10 T2611-79021...
  • Page 129 OPTION U3-U0980A OPTIONAL LAMP GROUP(EU) A : 1600XD-R Q'TY Part Number Desciption Remark 20 T2185-69071 COMBI LIGHT ASSY, FR 21 T2611-69061 LAMP, HAZARD 22 T2611-79011 BULB, 12VXP21W 23 T2611-79041 BULB, 12VXC5W 24 U3215-60341 BRACKET, LH 25 U3215-60351 BRACKET, RH 26 03054-50412B BOLT 27 U3215-97111 CLAMP...
  • Page 130 OPTION U3-U0980A OPTIONAL LAMP GROUP(EU) A : 1600XD-R Q'TY Part Number Desciption Remark 39 T2185-95612 BRACKET, SOCKET 7PIN 40 02763-50080B FLANGE NUT M8*P1.25 41 01123-50816 BOLT, WASHER ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O->...

  • Page 131: Gas Spring Group

    OPTION U1-U1000A Gas Spring GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-51421 BRKT, Gas Spring 01774-51020 BOLT, FLANGE M10P1.25 M10*1.25 02771-50100 FLANGE NUT U3215-51431 BRACKET, STOPPER M8*P1.25 01754-50816 BOLT, FLANGE U3215-51441 Collar, Gas Spring M10*P1.25*80 01173-51080 BOLT 04015-50100 WASHER, PLAIN M10XP1.25 02783-50100...

  • Page 132: Wheel & Tire Group(Opt-Mud)

    OPTION U1-U3291A Wheel & Tire Group(OPT-Mud) A : 1600XD-R Q'TY Part Number Desciption Remark U3210-63203 ASS'Y, WHEEL&TIRE(MUD) U3210-63251 Wheel & Tire Front - RH U3210-63111 Tire, FRT (25X10 R12) U3210-63121 Wheel-FRT U3210-63161 DIVIDER.CMP,FROW U3210-63241 Wheel & Tire Front - LH U3210-63111 Tire, FRT (25X10 R12) U3210-63121...

  • Page 133: Wheel & Tire Group(Opt-Turf)

    OPTION U1-U3292A Wheel & Tire Group(OPT-Turf) A : 1600XD-R Q'TY Part Number Desciption Remark U3210-63303 ASSY, WHEEL&TIRE(TURF) U3210-63281 Wheel & Tire Front U3210-63411 TIRE, FRT(25X10 R12) U3210-63121 Wheel-FRT U3210-63161 DIVIDER.CMP,FROW U3215-50801 NUT, LOCK U3210-63342 Cap-Wheel ----> Old replace New <---- New replace Old <-X->...

  • Page 134: Rear Screen Group

    OPTION U1-U3830A REAR SCREEN GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-97916 ASSY, REAR SCREEN U3215-97926 MESH, GRILL U3215-97111 CLAMP T4520-87402 PACKING, 1 T4686-50963 HOSE CLAMP 01754-50816B FLANGE BOLT 02763-50080B FLANGE NUT ----> Old replace New <---- New replace Old <-X->...

  • Page 135: Safty Glass Group

    OPTION U3-U3931A SAFTY GLASS GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3230-97351 SAFTY GLASS ASSY U3230-97352 SAFTY GLASS ASSY <---- 01025-50655B BOLT 01754-50612B FLANGE BOLT 02761-50060B FLANGE NUT 02763-50080B FLANGE NUT T2610-80691 CUSHION U3215-97111 CLAMP U3215-97121 WIND SHIELD CONNECT U3215-97122 WIND SHIELD CONNECT <----...
  • Page 136 OPTION U3-U3931A SAFTY GLASS GROUP A : 1600XD-R Q'TY Part Number Desciption Remark 17 U3215-72781 INSULATION-DUCT,FRAME 18 U3230-97421 PANEL,WIND SHIELD <---- 18 U3230-97422 PANEL,WIND SHIELD 19 U3230-97431 WIND SHIELD GLASS 19 U3230-97432 WIND SHIELD GLASS <---- 20 U3230-97441 WEATHERSTRIP,WIND SHIELD <---- 20 U3230-97442 WEATHERSTRIP,WIND SHIELD...

  • Page 137: Wind Shield Group

    OPTION U3-U3932A WIND SHIELD GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3240-97001 ASSY, WIND SHIELD U3240-97002 ASSY, WIND SHIELD <---- 01025-50655B BOLT 01754-50612B FLANGE BOLT 02761-50060B FLANGE NUT 02763-50080B FLANGE NUT T2610-80691 CUSHION U3210-50381 WEATHERSTRIP,FRONT LOW U3215-72781 INSULATION-DUCT,FRAME U3215-97111 CLAMP 10 U3215-97121...

  • Page 138: Hydraulic System Group (1)-Opt

    OPTION U1-U3940A HYDRAULIC SYSTEM GROUP (1)-OPT A : 1600XD-R Q'TY Part Number Desciption Remark U3215-31002 Tank Assy - Hyd. <-X-> U3215-30003 Tank Complete - Hyd. M12*1.25 02176-50120 U3215-77701 BUSHING-RADIATOR 04717-01200 WASHER, SEAL 06331-45012 PLUG U3215-31141 TANK CAP ASS'Y U3215-31052 BRACKET HYD. TANK 01025-50618 BOLT M6*P1.0...
  • Page 139 OPTION U1-U3940A HYDRAULIC SYSTEM GROUP (1)-OPT A : 1600XD-R Q'TY Part Number Desciption Remark 19 04714-00100 PACKING 20 E5205-36481 BUSH 21 T2350-76021 GEAR, 29 PUMP 22 T2350-76031 SHAFT, GEAR 18 GEAR PUMP 23 04612-00190 SNAP RING 24 01513-50822 STUD M8*1.25 25 04512-50080 SPRING WASHER 26 02156-50080...
  • Page 140 OPTION U1-U3940A HYDRAULIC SYSTEM GROUP (1)-OPT A : 1600XD-R Q'TY Part Number Desciption Remark 38 T4715-47071 CONNECTOR 39 U3215-32201 CYLINDER,HYD 40 U3215-32972 Pin, Joint 41 04013-50200 WASHER, PLAIN 42 05515-51600 PIN, SNAP 43 U3215-33402 Hyd Flange, Suction 44 04810-00200 O RING 45 01023-50645 BOLT, WASHER 46 U3215-31302...
  • Page 141 OPTION U1-U3940A HYDRAULIC SYSTEM GROUP (1)-OPT A : 1600XD-R Q'TY Part Number Desciption Remark 57 U3215-33601 CONNECTOR A 58 U3215-33611 CONNECTOR, D 59 U3215-32302 LEVER ASSY, HYDRAULIC 60 T4260-24462 GRIP 61 U3215-32103 Bracket - Cont. Valve (Bracket 2) 62 04512-50100 WASHER, SPRING M10X1.25 63 02176-50100...
  • Page 142 OPTION U1-U3940A HYDRAULIC SYSTEM GROUP (1)-OPT A : 1600XD-R Q'TY Part Number Desciption Remark 76 04612-00160 SNAP RING 77 U3215-32602 Cable Assy - Hyd 78 05525-50800 PIN, SNAP 79 U3215-93501 Lever Cover Assy 80 P4410-98251 BOLT 81 38245-2925-3 NUT,SPRING 82 U3215-93521 Parking Lever Cover 83 U3215-85491 LABEL, DOUBLE ACTING LEVER(ENG)

  • Page 143: Hydraulic System Group (2)-Opt

    OPTION U1-U3941A HYDRAULIC SYSTEM GROUP (2)-OPT A : 1600XD-R Q'TY Part Number Desciption Remark U3215-32432 DU-Sectional Valve U3215-32271 BOLT 41182-5151-1 U-NUT U3215-33701 CONNECTOR B U3215-33801 CONNECTOR C U3215-33901 COUPLER U3215-33921 U3215-32252 Adaptor - Control Valve DIA6*30 05411-00630 PIN, SPRING 10 U3215-32352 Lever Assy - Deck.

  • Page 144: Skid Plate Group

    OPTION U1-U3960A SKID PLATE GROUP A : 1600XD-R Q'TY Part Number Desciption Remark U3215-92852 ASS`Y PLATE SKID(LH) ----> Old replace New <---- New replace Old <-X-> Not interchangeable <---> Interchangeable <-O-> Interchangeable with another part(s) - 139 -...

  • Page 145: Canopy Group-Opt

    OPTION U1-U3970A CANOPY GROUP-OPT A : 1600XD-R Q'TY Part Number Desciption Remark U3215-97753 ASSY, Canopy U3215-97701 CANOPY U3215-97721 CANOPY BUMPER U3215-97793 Bolt - U Type (M8) <---- U3215-97794 Bolt - U Type (M8) T4520-87402 PACKING, 1 04015-50080B WASHER 02056-50080B T4815-93211 ---->...

  • Page 146: Working Lamp 2 Group(Option)

    OPTION U3-U5650A WORKING LAMP 2 GROUP(OPTION) A : 1600XD-R Q'TY Part Number Desciption Remark U3230-60251 WORKING LAMP KIT 2 P7170-68212 HEADLIGHT ASSY P7170-68211001 SCREW C7680-57111002 COVER T4620-69251 BULB, HALOGEN 12VX35W 02763-50080B FLANGE NUT U3215-60181 FOG LAMP BRACKET 01754-50614B BOLT,FLANGE U3215-60071 FOG LAMP SWITCH 10 T4351-43101 ACCESSORY RELAY ASSY...

  • Page 147: Working Lamp Group(Option)

    OPTION U1-U5660A WORKING LAMP GROUP(OPTION) A : 1600XD-R Q'TY Part Number Desciption Remark <---- U3215-60302 WORKING LAMP KIT <---- U3215-60303 WORKING LAMP KIT <---- U3215-60304 WORKING LAMP KIT T4930-69802 WORKING LIGHT ASSY, FR T4620-69251 BULB, HALOGEN 12VX35W U3215-60362 WORKING LAMP CONN BRKT ASSY T4935-54221 SWITCH WORKING LAMP T4351-43101...

  • Page 148: Deck Extension Group(Option)

    OPTION U1-U5920A DECK EXTENSION GROUP(OPTION) A : 1600XD-R Q'TY Part Number Desciption Remark U3210-98901 DECK EXTENSION BAR ASSY U3210-98851 FRONT EXTENSION BAR ASSY U3210-98931 DECK SIDE EXTENSION BAR ASSY 01774-51260 BOLT, FLANGE 02783-50120 FLANGE NUT ----> Old replace New <---- New replace Old <-X->...
  • Page 149 INDEX 1 - 144 -...
  • Page 150 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE 01023-50610 01125-50855B 01754-50616 02118-50100 02763-50080B 01023-50612 01125-50860 01754-50616 02118-50100 02763-50080B 01023-50614 01125-50860B 01754-50616 02156-50080 02763-50080B 01023-50616 01125-50870 01754-50616 02156-50080 02763-50080B 01023-50618 01125-50875 01754-50616 02156-50080 02763-50080B 01023-50620 01125-50895 01754-50616...
  • Page 151 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE 04013-50120B 04810-00200 06312-10020 15241-3695-2 E5205-13241 04013-50120B 04811-00060 06331-35010 15321-5216-1 E5205-13542 04013-50160 04811-00120 06331-35016 15321-9626-3 E5205-13562 04013-50160 04811-00120 06331-35016 15321-9626-3 E5205-14241 04013-50160 04811-00140 06331-35016 15371-4217-0 E5205-16272 04013-50180 04811-00150 06331-35020...
  • Page 152 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE E5700-24252 E5760-13121 E5760-65562 E5850-57112 T2198-82551 E5700-32313 E5760-14511 E5760-72871 E5850-57212 T2198-82551 E5700-35012 E5760-15111 E5760-72872 E5850-57212 T2198-82551 E5700-35154 E5760-16011 E5760-72872 E5850-57921 T2198-82561 E5700-35662 E5760-16171 E5760-72913 E5850-92011 T2198-82561 E5700-36071 E5760-16211 E5760-73032...
  • Page 153 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE T2611-75882 T4682-43571 U3210-19481 U3210-55104 U3210-64511 T2611-75892 T4682-43581 U3210-19611 U3210-55105 U3210-64531 T2611-79011 T4682-69401 U3210-19611001 U3210-55504 U3210-64551 T2611-79021 T4686-50963 U3210-19611002 U3210-55505 U3210-64551 T2611-79021 T4686-50963 U3210-19611005 U3210-55604 U3210-64551 T2611-79041 T4711-33611 U3210-19611006...
  • Page 154 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE U3210-99903 U3215-13211 U3215-18313 U3215-40001004 U3215-50221 U3210-99904 U3215-13221 U3215-18314 U3215-40001005 U3215-50303 U3210-99906 U3215-13221 U3215-18351 U3215-40001005 U3215-50304 U3210-99912 U3215-13302 U3215-19001 U3215-40001006 U3215-50305 U3210-99913 U3215-13303 U3215-19001015 U3215-40001006 U3215-50306 U3210-99952 U3215-13511 U3215-19061...
  • Page 155 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE U3215-57103 U3215-60511 U3215-79001 U3215-92304 U3215-97926 U3215-57211 U3215-60522 U3215-81003 U3215-92312 U3215-A1001 U3215-57221 U3215-69102 U3215-81004 U3215-92313 U3215-A3001 U3215-57231 U3215-69103 U3215-81005 U3215-92321 U3215-A3001 U3215-57301 U3215-69103 U3215-81005 U3215-92402 U3215-A5001 U3215-57401 U3215-69151 U3215-81006...
  • Page 156 PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE U3230-97421 U3230-97422 U3230-97431 U3230-97432 U3230-97441 U3230-97442 U3230-97451 U3230-97452 U3230-97801 U3230-97821 U3230-97822 U3230-97841 U3230-97842 U3233-83001 U3233-83101 U3240-97001 U3240-97002 U3240-97101 U3240-97102 U3400-21511 - 151 -...
  • Page 157 INDEX 2 - 152 -...
  • Page 158 PARTS GROUP GROUP NO. PAGE PARTS GROUP GROUP NO. PAGE Accelerator Pedal Group U1-U0270A PISTON & CRANKSHAFT GROUP 3C100A-E110 ALARM SYSTEM BACKUP, GROUP(STD) U3-U1750A PISTON & CRANKSHAFT GROUP 3C100LWU-E110 ALTERNATOR GROUP 3C100LWU-E200 Propeller Shaft Group U1-U0245A Battery Group U1-U0630A RADIATOR GROUP U1-U0730A BEVEL PINION SHAFT GROUP U1-T230A...
  • Page 159 INDEX 3 - 154 -...
  • Page 160 PARTS GROUP GROUP NO. PAGE PARTS GROUP GROUP NO. PAGE PISTON & CRANKSHAFT GROUP 3C100A-E110 <CHASSIS> Accelerator Pedal Group U1-U0270A PISTON & CRANKSHAFT GROUP 3C100LWU-E110 ALARM SYSTEM BACKUP, GROUP(STD) U3-U1750A SPEED CONTROL LEVER GROUP 3C100A-E150 BRAKE PEDAL GROUP U1-U0420A VALVE ROCKER ARM GROUP 3C100A-E080 CLUTCH COVER GROUP U3-U0287A...

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