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Section 11: Troubleshooting
Symptoms
Starter does not work
Steering does not track correctly
Steering play is excessive
Vehicle speed does not reach 17 MPH
Vehicle looses ground speed without
loosing engine speed
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4400EX Heavy Duty Off Road Utility Vehicle 720-051M
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Probable Causes
Neutral switch is not engaged.
Neutral switch is defective.
Battery power is low.
Battery connections are loose or
corroded.
Battery is worn out or defective.
Harness connections are loose.
Harness pin connections are bent.
Harness is defective.
Ignition switch is defective.
Starter is defective.
Improper tire inflation.
Hydraulic steering cylinder is not
operating properly.
Worn mounting bushings at hydraulic
cylinder connecting pins.
Malfunctioning steering sector.
Throttle cable housing is set too close to
engine preventing proper cable
movement.
Carburetor is icing up.
Clutch out of adjustment.
Clutch worn out.
Suggested Remedies
Adjust neutral switch to be engaged
with gear shift in neutral.
Replace neutral switch.
Recharge battery.
Clean and tighten battery connections.
Replace battery.
Reconnect harness connections.
Straighten harness pins.
Replace harness.
Replace ignition switch.
Replace starter switch.
Inflate all tires to correct tire pressure.
Inspect thoroughly and replace or
tighten malfunctioning components.
Inspect and replace all worn bushing
and connecting pins.
Inspect and repair worn parts.
Reposition cable housing toward seats
until all cable slack is removed
between cable housing and engine.
Install Cold Weather Kit.
Adjust clutch linkage.
Replace clutch.
7/14/08
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