Land Pride 22081 Operator's Manual
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Land Pride 22081 Operator's Manual

Heavy duty off road utility vehicle
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Gondo
4400EX Heavy Duty Off Road Utility Vehicle
22081
22076
Table of Contents
Operator's Manual
For Serial Numbers 407616-407618, 409626 and 421461+
!
Read the Operator's manual entirely. When
you see this symbol, the subsequent
instructions and warnings are serious - follow
without exception. Your life and the lives of
others depend on it!
© Copyright 2004 Printed
Cover photo may show optional equipment
not supplied with standard unit.
720-132M
7/01/05

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Summary of Contents for Land Pride 22081

  • Page 1 Gondo 4400EX Heavy Duty Off Road Utility Vehicle 22081 22076 Table of Contents Operator’s Manual For Serial Numbers 407616-407618, 409626 and 421461+ Cover photo may show optional equipment not supplied with standard unit. 720-132M Read the Operator’s manual entirely. When...

  • Page 2: Table Of Contents

    Copyright 2004 All rights Reserved Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit.

  • Page 3: Section 1 Introduction

    Safety First Land Pride is fully aware of the need for safe operating procedures around all of our equipment. We hope you will make a sincere effort to put safety above all other priorities.

  • Page 4: Owner Assistance

    Model Number:___________________________ Serial Number: ___________________________ Your Land Pride dealer wants you to be satisfied with your new vehicle. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.

  • Page 5: Section 2 Important Safety Information

    Section 2 Important Safety Information Section 2 Important Safety Information IMPORTANT: Read and understand all pages in this manual thoroughly before operating your vehicle. These are common practices that may or may not be applicable to the products described in this manual.
  • Page 6 Section 2 Important Safety Information Practice Safe Maintenance Understand procedure before doing work. Use proper tools and equipment. Refer to this manual for additional information. Work in a clean, dry area. Place the vehicle in neutral, set parking brake, turn off engine and remove key before performing maintenance.

  • Page 7: Safe Operating Procedures

    Section 2 Important Safety Information Safe Operating Procedures The safe operation of any machinery is a big concern to all consumers. Your Gondo has been designed with many built-in safety features. However, no one should operate this vehicle before carefully reading this Operator’s Manual.
  • Page 8 Section 2 Important Safety Information Never use this vehicle for racing. This vehicle is designed to achieve ground speeds up to 17mph. Any unauthorized modifications intended to increase the ground speed of this vehicle above 17mph may result in cancellation of the vehicle warranty and may be in direct violation of laws regulating current air quality standards.

  • Page 9: Safety Decals

    4. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride. When ordering new parts or components, also request corresponding safety decals. 5. Refer to this section for proper label placement. Install new decals as follows Clean the area on which the decal is to be placed.
  • Page 10 Section 2 Important Safety Information 838-492C Caution: Maximum Power Source 838-629C Warning: Pinch Point or Crushing Hazard 4400EX Heavy Duty Off Road Utility Vehicle 720-132M Table of Contents 21440 21443a 21458 21443a 21443a 21443b 7/01/05...
  • Page 11 Section 2 Important Safety Information 838-486C Warning: General Utility Vehicle 838-489C Warning: Rollover Hazard 838-491C Warning: Improper Use 7/01/05 Table of Contents 4400EX Heavy Duty Off Road Utility Vehicle 720-132M 21439 21439 21439...
  • Page 12 Section 2 Important Safety Information 838-490C Caution: Stop Engine 838-628C Warning: Load Rating and Trailer Towing Information 838-667C Caution: Rear Visibility Restricted When dumping 20971 Warning Label Included with Seat Warning: Check Seat mounting 4400EX Heavy Duty Off Road Utility Vehicle 720-132M Table of Contents 22063 22063...
  • Page 13 Section 2 Important Safety Information 838-508C Warning: Before Filling Tank with Gasoline 838-444C Danger: Muffler hot 838-688C Warning: Machine Rollover 7/01/05 Table of Contents Location: Right Hand Inside ROPS post 4400EX Heavy Duty Off Road Utility Vehicle 720-132M 22080 21436 22445...

  • Page 14: Section 3 Pre-Delivery And Check List

    Each vehicle must undergo a Pre-Delivery Inspection by the Dealer. Listed below is an example of the checklist that is included with the Warranty Registration that is to be submitted to Land Pride upon Retail Sale. The Pre-Delivery Certificate and Warranty Registration must be submitted to Land Pride in order to activate the vehicle warranty.

  • Page 15: Dealer Delivery To Customer List

    Customer Acceptance List Customer initials required where accepted as successfully completed. ___Customer has reviewed and understands Land Pride warranty policy. ___Customer has inspected the vehicle and it meets customer’s satisfaction. ___Customer understands the importance of following the owner’s manual instructions.

  • Page 16: Section 4 Operating Instructions

    Section 4 Operating Instructions Section 4 Operating Instructions Operator Responsibilities WARNING It is the operator’s responsibility to have read this manual thoroughly and to know how to operate this vehicle safely in all situations. See "Section 2 Important Safety Information" starting on page 3.

  • Page 17: Foot Operated Controls

    #7 Oil Light: Indicates low oil pressure if illuminated while engine is running. Stop engine immediately if light is on. Check oil level and add if low. See your authorized Land Pride dealer if oil level shows full on 7/01/05 Table of Contents the dipstick and oil light stays on after the engine is running.

  • Page 18: Hand Operated Controls

    Section 4 Operating Instructions DANGER Sudden hard braking pressure can throw occupants forward causing body injury and death. Whenever possible, apply pressure to the brake pedal gently and increase presser slowly until desired braking force is achieved. #11 Brake Pedal: Slows vehicle speed quickly and stops vehicle.

  • Page 19: Fuel Indicator

    Section 4 Operating Instructions Fuel Indicator Refer to Figure 4-5 #19 Fuel Gauge: The fuel gauge, located on the gas tank, displays approximately how much fuel you have in the fuel tank. Always park the vehicle on level ground to get an accurate reading. The fuel tank is empty when the fuel gauge needle points to E and full when the needle points to F.

  • Page 20: Driving Conditions

    Section 4 Operating Instructions Driving Conditions Terrains vary creating different driving situations. The following are circumstances you might encounter and suggestions on how to operate the Gondo safely. Always approach each new situation with extreme caution until you have become experienced in handling your vehicle. We recommend for your safety and the safety of others that you allow only operators experienced in driving a standard transmission, understand all potential dangers of...

  • Page 21: Towing The Gondo

    Section 4 Operating Instructions • Is the vehicle approaching maximum load rating capacity. Is the vehicle total loaded weight approaching maximum rated gross weight? Too much weight can reduce operator’s ability to brake and control the vehicle. • Is the vehicle towing a trailer and if so is the trailer carrying a load approaching gross weight of the Gondo? Again, too much trailer weight can reduce the operator’s ability to brake and control the vehicle.

  • Page 22: Traveling Tips From The Trail Masters

    Obey all state and local laws for towing. Traveling Tips From the Trail Masters At Land Pride we want you to get maximum working and recreational enjoyment out of your utility vehicle whether you are using one of our All-Terrain Runabouts or one of our terrain hugging Gondo utility trucks.
  • Page 23 Section 4 Operating Instructions 6. Avoid paved surfaces. Land Pride vehicles are designed exclusively for off-road use only. We understand that occasionally operators have to cross public roads or right of ways to gain access to work or recreation sites, but don’t get in the way of faster traffic and cross quickly and safely.

  • Page 24: Section 5 Options And Accessories

    Tailgate Opened From The Bottom Tires Refer to figure 5-4 There are two types of tires available for your Land Pride Gondo. See figure 5-4. Both are 4-ply rated. The Bar Tire with its chevron bars is a good tire to choose when traction is your first priority.

  • Page 25: Gondo Accessories

    Section 5 Options and Accessories Gondo Accessories A variety of accessory equipment has been designed to complement your needs and make your Land Pride Gondo a very functional and useful vehicle. See your nearest Land Pride Dealer for all accessories available.

  • Page 26: Section 6 Maintenance

    Table of Contents Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride dealer when assistance is needed. Prepare Vehicle for Maintenance Before servicing the vehicle the following procedure must be followed to secure the vehicle: 1.

  • Page 27: Tire Maintenance

    Always check seat belts for wear and damage after a collision. Replace a damaged seat belt with genuine Land Pride parts before putting the vehicle back into service. Occasionally the seat belt webbing can become twisted, tangled or jammed.

  • Page 28: Electrical System

    However, tap water may be used if tap water is not hard or does not have high mineral or alkali content. Do not overfill. Have the charging system checked by your local Land Pride dealer if the battery requires water every few months. Land Pride recommends a maintenance-free battery size BCI group U1/U1R.

  • Page 29: Connecting Jumper Cables

    Section 6 Maintenance 3. Park the live vehicle close to the vehicle needing a boost without touching the two vehicles together. Set parking brake on both vehicles. 4. Turn off all ignition switches, electric switches, light switches and set parking brakes on both vehicles. Red Jumper Cable 12 volt Booster...
  • Page 30 Fuel Filter and Fuel Line Maintenance Refer to Figure 6-5 The fuel filter (Land Pride Part No. 831-031C) is installed in the fuel line between the fuel tank and engine and should be replaced annually. At the same time check the fuel line hoses for any cracks or leaks.

  • Page 31: Engine Maintenance

    Gondo vehicles shipped from the factory are equipped with carburetors designed to operate efficiently between 0 and 4,999 feet. Carburetor change over kits for different altitudes may be purchased from your nearest Land Pride Dealer. The following kits are available: Elevation Carburetor Kit No.

  • Page 32: Engine Air Filter

    Protect your engine by ordering only genuine Land Pride parts when replacing the air filter elements. NOTE: Do not operate engine with a damaged air filter or without the air filter elements installed.

  • Page 33: Spark Arrester

    Inspect and replace the element if it is dirty, bent or damaged with a genuine Land Pride element. Do not use an element if its sealing surfaces are bent or damaged. 7. Check air cleaner base. Make sure it is not bent or damaged and is secured.

  • Page 34: Maintenance Schedule

    (8) Clean spark arrester whenever loss of engine power is noticed or every season (whichever comes first). (9) Have a Land Pride dealer perform this service every year or every 500 hours (whichever comes first) 4400EX Heavy Duty Off Road Utility Vehicle 720-132M...

  • Page 35: Section 7 Lubrication And Fluids

    Section 7 Lubrication and Fluids Section 7 Lubrication and Fluids Multi-purpose spray lube Engine Oil Engine lubrication is essential and must be maintained to ensure long engine life. It is extremely important to use proper type and weight of oil in the crankcase. It is also extremely important to check oil daily and change it regularly as outlined in the maintenance schedule.
  • Page 36 filter for leaks. Correct any leaks before placing engine into service. 13. Stop engine and check oil level. Add additional oil if not to the full mark “F” on the dipstick. Land Pride Oil Filter Part No. Part Description 5205002...

  • Page 37: Differential Oil

    Section 7 Lubrication and Fluids Differential Oil Refer to Figure 7-6 and Figure 7-7 Differential lubrication is essential and must be maintained to ensure long life of the differentials. It is extremely important to use proper type and weight of oil. Also, it is important to check and change oil as outlined in the maintenance schedule below.

  • Page 38: Transmission Fluid

    Section 7 Lubrication and Fluids Transmission Fluid Transmission lubrication is essential and must be maintained to ensure long life of the transmission. It is extremely important to use proper fluid. Also, it is important to check and change oil as outlined in the maintenance schedule below.

  • Page 39: Brake Fluid

    Section 7 Lubrication and Fluids Brake Fluid For your safety and the safety of others it is important that the master cylinder fluid be maintained. Have a Land Pride Service Technician inspect the vehicle if the master cylinder is loosing fluid frequently.

  • Page 40: Grease Type Lubrication

    Section 7 Lubrication and Fluids Grease Type Lubrication There are several points on the vehicle that require lubrication. It is important that these points be lubricated frequently to maintain ease of lever operation and to ensure long bearing life. Driveline U-Joints Refer to Figure 7-12 and Figure7-13 Grease every 100 hours of operation •...

  • Page 41: Section 8 Seasonal Storage

    Repair” on page 40. 7. Check thoroughly for any worn or damaged parts that need replacing including decals and order them from your Land Pride Dealer. 8. Thoroughly lubricate the vehicle according to lubrication instructions. 9. Block vehicle up to take weight off the tires.

  • Page 42: Section 9 Body Repair

    For your consideration, we have provided below a list of recommended tools, materials and steps suggested for repairing the fiberglass body. NOTE: Land Pride does not supply the required tools, paint and materials needed to repair the vehicle body. All tools, paint and materials should be purchased locally.

  • Page 43: Deep Gouge

    Section 9 Body Repair 8. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after each buffing operation. Do not continue to buff compound until dry. 9.

  • Page 44: Section 10 Specifications And Capacities

    Section 10 Specifications and Capacities Section 10 Specifications and Capacities Engine Kohler Command Pro Series Engine Type 4 stroke - air cooled V-Twin Horse Power Displacement 624 cc Cylinders Valving Lubrication Pressurized Engine Oil Type SAE 10W30 Engine Oil Capacity 2 US quarts 1.9 Liters Engine Idle rpm...

  • Page 45: Section 11 Features And Benefits

    Section 11 Features And Benefits Section 11 Features And Benefits Features 20hp OHV V-Twin Kohler Command Pro Series Engine Fully Articulating and Oscillating Interactive Frame Fully Certified (Roll Over Protection System) Five-speed Automotive Transmission Full-time Four Wheel Drive Dana Differentials Front and Rear 4-Wheeled Automotive Style Braking Hydrostatic Power Steering.

  • Page 46: Section 12 Troubleshooting

    Section 12 Troubleshooting Section 12 Troubleshooting Symptoms Battery is dead Battery will not charge up Brakes are sticking (won’t release) Brakes don’t function Electrical system does not work Clutch is malfunctioning Engine backfires Engine knocks 4400EX Heavy Duty Off Road Utility Vehicle 720-132M Table of Contents Probable Causes Key switch is not in the off position.
  • Page 47 Section 12 Troubleshooting Symptoms Engine loses power Engine overheats Engine runs unevenly 7/01/05 Table of Contents Probable Causes Throttle cable is sticking. Choke cable is sticking. Spark plugs are defective. Spark plugs are fouled. Fuel supply is restricted. Fuel line is plugged, pinched, or kinked. Fuel leaks into the crankcase.
  • Page 48 Section 12 Troubleshooting Symptoms Engine starts in gear Engine stops running Gear Shift is malfunctioning Park brake doesn’t work Starter cranks slowly 4400EX Heavy Duty Off Road Utility Vehicle 720-132M Table of Contents Probable Causes Clutch switch is improperly adjusted. Gas tank is empty.
  • Page 49 Section 12 Troubleshooting Symptoms Starter does not work Steering does not track correctly Steering play is excessive Vehicle speed does not reach 17 MPH Vehicle looses ground speed without loosing engine speed 7/01/05 Table of Contents Probable Causes Neutral switch is not engaged. Neutral switch is defective.

  • Page 50: Section 13 Appendix

    Section 13 Appendix Section 13 Appendix Torque Values Chart Bolt Head Identification Bolt Size (Inches) Grade 2 Grade 5 in-tpi N · ft-lb N · ft-lb N · ft-lb 1/4" - 20 1/4" - 28 5/16” - 18 5/16" - 24 3/8"...

  • Page 51: Land Pride Limited Warranty

    This warranty does not cover inconvenience, loss of use of the vehicle, or transportation of the vehicle to or from the Land Pride dealer. Land Pride shall not be liable for any other expense, loss, or damage, whether direct, incidental, consequential, or exemplary arising in connection with the sale or use of or the inability to use the Land Pride Utility Vehicle for any purpose.
  • Page 52 Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.com...

This manual is also suitable for:

22076720-132mGondo 4400ex

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