Sony KDL-55X4500 Service Manual
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Sony KDL-55X4500 Service Manual

Sony KDL-55X4500 Service Manual

Lcd digital colour tv
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Download this manual See also: Operating Instructions, Setup Manual

SERVICE MANUAL

MODEL
KDL-55X4500
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323
COMMANDER
RMF-SD001
RMF-SD001
DEST.
MODEL
Chinese
KDL-55X4500
EG1H
COMMANDER
LCD Digital Colour TV
CHASSIS
DEST.

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Summary of Contents for Sony KDL-55X4500

  • Page 1: Service Manual

    SERVICE MANUAL EG1H CHASSIS MODEL COMMANDER DEST. MODEL COMMANDER DEST. KDL-55X4500 RMF-SD001 Chinese RMF-SD001 KDL-55X4500 LCD Digital Colour TV D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 2: Specifications

    (w × h × d) 1,486 × 803 × 147 without Stand (mm) Mass* with Stand (kg) 54.0 without Stand (kg) 47.5 Dimensions and mass are approximate values. ** Specified standby power is reached after the TV finishes necessary internal processes. KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 3 This TV’s PC input does not support Sync on Green or Composite Sync. • This TV’s PC input does not support interlaced signals. • For the best picture quality, it is recommended to use the signals in the above chart with a 60 Hz vertical frequency (boldfaced). KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 4: Warnings And Cautions

    1) Do not press on the panel or frame edge to avoid the risk of electric shock. Replace all components with Sony parts whose part numbers 2) Do not scratch or press on the panel with any sharp objects. appear as shown in this manual or in supplements 3) Do not leave the module in high temperatures or in areas of published by Sony.

  • Page 5: Safety Check-Out

    (see Figure B). To Exposed Metal Parts on Set Trouble Light Ohmmeter AC Outlet Box 0.15 µF Voltmeter (0.75V) Cold-water Pipe Earth Ground FigureA. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground. KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 6: Self Diagnosis Function

    DISPLAY OF STANDBY LIGHT FLASH COUNT 2 sec STANDBY STOPPING THE STANDBY FLASH Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY LED for flashing. KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 7 Press “8” button Press “-” button <Delection of Panel Operation Time> Press “7” button Press “-” button Quitting Self-diagnostic screen To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit. KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 8: Table Of Contents

    2-2-3-2. RED LED BLINKS (Chart C) ....2-5 2-2-4. AUDIO PROBLEM (Chart D) ......2-9 2-2-5. VIDEO PROBLOM (Chart E) ....... 2-10 2-2-6. NO PICTURE ..........2-11 3. DIAGRAMS ............. 3-1 3-1. BLOCK DIAGRAM ..........3-1 3-2. CIRCUIT BOARDS LOCATION ......3-2 KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 9: Disassembly

    4 Rear cover (55Z) 1-2. STAND ASSY REMOVAL 3 Two screws 1 Two screws (+PSW M5X8) (+PSW M5X16) 6 Vesa (TOP) frame 1 Two screws (+PSW M5X16) 5 Two screws 2 Stand assy (LL-3) (+PSW M5X8) 4 Vesa (TOP) frame KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 10: H1Vm Board Removal

    1-4. PANEL FIN REMOVAL 8 Panel fin 5 Two screws 1 One screw (+PSW 3X8) (+PSW M5X8) 6 Panel fin 7 Two screws 2 Top frame (55Z) (+PSW 3X8) 3 One screw (+PSW M5X8) 4 Top frame (55Z) KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 11: Fan Removal

    9 Fan damper qa Three screws (+PSW 3X8) 0 D.C. Fan qs Fan bracket (80) assy 1-6. CB1 BOARD REMOVAL 1 Three screws 2 CB shield assy (+PSW 3X8) 3 Three screws (+PSW 3X8) 4 CB1 board KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 12: Sp Box (Woofer) Assy Removal

    7 Card bracket 8 MS cover 1 Two screws (+PSW M5X8) 2 Vesa frame (BOTTOM) assy 5 One screw 9 Side jack bracket (+PSW M5X16) 3 Two screws (+PSW M5X8) 4 Vesa frame (BOTTOM) assy 6 Under cover (55Z) KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 13: G6 Board Removal

    2 Two screws (+BV 3X12) 1 Four screws 1 Three screws (+PSW 3X8) (+PSW 3X8) 3 G6 board 4 G6 bracket 1-10. G7 BOARD REMOVAL 1 Two screws 1Two screws (+PSW 3X8) (+PSW 3X8) 2 G7 board KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 14: Gl Board Removal

    1-11. GL BOARD REMOVAL 1 Four screws 1Two screws (+PSW 3X8) (+PSW 3X8) 2 GL board 1-12. K2 BOARD REMOVAL 1 Four screws (+PSW M3X5) 2 K2 board KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 15: Fb Shield Assy Removal

    (+BVST 3X8) (+BVST 3X8) 1 Four screws (+BVST 3X8) 3 Five screws 2 ACW board (+BVST 3X8) 4 FBA board 3 Five screws 5 One screw (+BVST 3X8) (+BVTP2 4X16) 7 Main bracket 6 Three screws (+PSW M3X5) KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 16: Ac Inlet And Rf Module Removal

    One screws (+BV 3X12) qs SP box assy qf Cover 8 One screws 4 Five screws (+BV 3X12) (+BVTP2 4X16) 9 Cabinet cover R assy 3 Grille (55-S) assy qa Five screws 0 Grille (55-S) assy (+BVTP2 4X16) KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 17: Lc Panel, H3Vm Board, H4 Board And Touch Sensor Module Removal

    1-17. LC PANEL, H3VM BOARD, H4 BOARD AND TOUCH SENSOR MODULE REMOVAL 8 Two screws (+BVTP2 4X16) 9 LCD panel 3 H4 board 4 Guide light 5 Touch holder 6 Touch sensor module 7 Touch sheet 1 H3VM board 2 LED bracket 0 Bezel (55) assy KDL-55X4500 (CH) 1-9E D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 18 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 19 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 20 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 21 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 22 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 23 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 24 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 25 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 26 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 27 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 28 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 29 D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 30: Diagrams

    VIDEO3 Audio YCbCr TAS3308 Comp1 T-CON YCbCr Comp2 CVBS (Mon OUT) Mon Out L/R (Mon OUT) BASI FHD HFR LED CVBS CXA3767 L/R(diff) 55” DMPORT CVBS UART Video2 BL_NVM Audio Out HP Out MEGA SPDIF Opt. Out KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 31: Circuit Boards Location

    3-2. CIRCUIT BOARDS LOCATION K2 board CB1 board G7 board FBA board H1VM board ACW board GL board G6 board H3VM board Illumination Module H4 board RF Module Touch sensor Module KDL-55X4500 (CH) 3-2E D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 32: Exploded Views

    • The construction parts of an assembled part are indicated with a collation number in the remark colum. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 33: Rear Cover And Stand Assy

    2-580-640-01 SCREW, +BVTP2 4X16 3-452-815-11 SCREW, +PSW M5X20 2-580-608-01 SCREW, +PSW M5X16 ! 3-296-672-12 REAR COVER (55Z) 3-300-711-61 LABEL, HDMI X-2320-272-1 STAND ASSY (LL-3) 3-300-710-51 LABEL, REAR TERMINAL 3-094-483-11 COVER, ECS 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 34: H1Vm Board And Under Cover

    PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK * 3-293-095-32 BRACKET, POWER ! 3-299-096-02 COVER, UNDER (55Z) 3-293-094-01 BUTTON, POWER A-1510-339-A H1VM MOUNT 7-682-948-01 SCREW +PSW 3X8 2-580-606-01 SCREW, +PSW M5X8 2-580-608-01 SCREW, +PSW M5X16 KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 35: Fan And Woofer Speaker

    1-826-964-11 SP BOX ASSY (WOOFER) 107 ! 1-787-333-11 D.C. FAN 2-580-640-01 SCREW, +PWTP2 4X16 * 3-299-090-21 BRACKET, SIDE JACK 3-299-098-01 BRACKET, AWF (S) 3-284-296-01 COVER, MS 2-580-629-01 SCREW, +BVST 3X8 3-299-089-51 BRACKET, CARD 7-682-948-01 SCREW +PSW 3X8 KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 36: G6, G7, Gl And K2 Boards

    PART No. DESCRIPTION MARK 151 ! A-1553-201-A GL COMPL 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 152 ! A-1552-105-A G7 COMPL 7-682-948-01 SCREW +PSW 3X8 A-1543-151-C K2 MOUNT 2-580-590-01 SCREW , +PSW M3X5 155 ! A-1552-103-B G6 COMPL KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 37: Acw, Cb1 And Fba Boards

    SHIELD, CB ASSY 204 ! 1-480-915-12 RF MODULE 2-580-590-01 SCREW, +PSW M3X5 7-682-948-01 SCREW +PSW 3X8 2-580-629-01 SCREW, +BVST 3X8 3-080-039-01 CLAMP (FCR-15), FLAT 208 ! 1-822-096-11 AC INLET (WITH NOISE FILTER) A-1568-321-A FBA COMPL A-1568-319-A ACW COMPL KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 38: Speaker And Grille

    DESCRIPTION MARK X-2190-490-2 GRILLE (55 S) X-2319-159-1 COVER CABINET L ASSY 2-580-640-01 SCREW, +BVTP2 4X16 X-2319-158-1 COVER CABINET R ASSY 1-826-966-11 SP BOX ASSY 1-826-966-21 SP BOX ASSY 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 1-480-680-11 ILLUMINATION MODULE KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 39: Lcd Panel

    301 ! X-2319-227-2 BEZEL (55) ASSY 1-798-150-11 TOUCH SENSOR MODULE 3-876-205-01 BRACKET, LED 2-580-640-01 SCREW, +BVTP2 4X16 A-1510-340-A H3VM MOUNT 308 ! A-1568-136-A LCD PANEL (55 FHD TFT) 3-299-103-01 GUIDE LIGHT 3-300-709-41 SHEET, TOUCH A-1510-341-A H4 MOUNT KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 40: Connector Assy

    CONNECTOR ASSY 8P 1-835-568-21 CONNECTOR ASSY * 1-910-050-33 CONNECTOR ASSY (XA15P) 1-835-786-11 WIRE, LEAD, CONNECTOR WITH (LV) * 1-910-052-37 CONNECTOR ASSY(GHDR40P-R) * 1-910-050-52 CONNECTOR ASSY (GHDR20P/XA8P) * 1-910-049-24 CONNECTOR ASSY (VH8P) 1-822-065-11 BOARD TO BOARD CONNECTOR 80P KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

  • Page 41: Packing Materials

    SHEET, PROTECTION * 4-117-632-01 CUSHION LOWER * 4-091-526-11 BAG, PROTECTION 403 ! 1-487-086-11 REMOTE COMMANDER (RMF-SD001) * 4-123-840-01 INDIVIDUAL CARTON 404 ! 1-835-188-21 POWER-SUPPLY CORD * 4-117-628-01 CUSHION UPPER 405 !* 4-115-775-11 MANUAL, INSTRUCTION * 4-081-035-01 JOINT KDL-55X4500 (CH) 4-10E D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...
  • Page 42 English Sony EMCS Corporation 2008JL08-Data Made in Japan Inazawa TEC  2008. 10 9-888-230-01 KDL-55X4500 (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BF244DABA90637C8D63C682C3417D323...

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