Fujitsu SPLIT TYPE AIR CONDITIONER User Manual

Split type air conditioner
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UNIVERSAL TYPE - FLOOR / CEILING / WALL
SPLIT TYPE AIR CONDITIONER
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating
standards. As the installer or service person, it is an important
part of your job to install or service the system so it operates
safely and efficiently.
For safe installation and trouble-free operation, you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all danger, warning, and caution notices
given in this instruction sheet.
This symbol refers to a hazard or
WARNING :
unsafe practice which can result in
severe personal injury or death.
This symbol refers to a hazard or
CAUTION :
unsafe practice which can result in
personal injury and the potential
for product or property damage.
• Hazard alerting symbols
Electrical
If Necessary, Get Help
These instructions are all you need for most installation sites and
maintenance conditions. If you require help for a special prob-
lem, contact our sales / service outlet or your certified dealer for
additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper
installation or maintenance service, including failure to follow the
instructions in this document.

SPECIAL PRECAUTIONS

When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL
INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELEC-
TRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are
completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system.
Carefully refer to the wiring diagram and these instructions
when wiring. Improper connections and inadequate ground-
ing can cause accidental injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheat-
ing at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor
units. Get a partner to help, and bend your knees when lifting to
reduce strain on your back. Sharp edges or thin aluminum fins
on the air conditioner can cut your fingers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit's
weight. It may be necessary to construct a strong wood or metal
frame to provide added support.
...In a Room
Properly insulate any tubing run inside a room to prevent
"sweating" that can cause dripping and water damage to walls
and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid,
level foundation for the outdoor unit. This prevents water dam-
age and abnormal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal
frame. Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Safety/alert
Install the outdoor unit on a raised platform that is higher than
drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare
and union tubes before connecting them, then tighten the nut
with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be
either narrow or wide. Therefore, to avoid confusion the refriger-
ant tubing for your particular model is specified as either "small"
or "large" rather than as "liquid" or "gas".
When Servicing
• Turn the power OFF at the main circuit breaker panel before
opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that
no metal scraps or bits of wiring have been left inside the unit
being serviced.
• After installation, explain correct operation to the customer,
using the operating manual.

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Summary of Contents for Fujitsu SPLIT TYPE AIR CONDITIONER

  • Page 1: Special Precautions

    UNIVERSAL TYPE - FLOOR / CEILING / WALL SPLIT TYPE AIR CONDITIONER • Ground the unit following local electrical codes. IMPORTANT! • Connect all wiring tightly. Loose wiring may cause overheat- Please Read Before Starting ing at connection points and a possible fire hazard.
  • Page 2 Fig. 1-A Fig. 1-B Under ceiling Outdoor Unit 3/8” (9.53 mm) dia. 5/8” (15.88 mm) dia. Indoor Unit Indoor Unit Floor console 3/8” (9.53 mm) dia. Outdoor Unit 5/8” (15.88 mm) dia.
  • Page 3: Type Of Copper Pipe And Insulation Material

    GENERAL 2. ADDITIONAL MATERIALS REQUIRED FOR INSTALLATION This INSTALLATION INSTRUCTION SHEET briefly (1) Refrigeration (armored) tape outlines where and how to install the air conditioning (2) Insulated staples or clamps for connecting wire system. Please read over the entire set of instructions (See your local electrical codes.) for the indoor and outdoor units and make sure all (3) Putty...
  • Page 4: Standard Parts

    STANDARD PARTS The following installation parts are furnished. Use them as required. INDOOR UNIT ACCESSORIES Name and Shape Q’ty Application Name and Shape Q’ty Application For fixing the drain VT wire Cover plate (left) hose L 280 mm Remote control unit Use for air condi- Cover plate (right) tioner operation...
  • Page 5: Indoor Unit

    SELECTING THE MOUNTING POSITION • Under ceiling Ceiling Indoor unit Left Right Install at a place that can withstand the weight of the indoor and outdoor units 6” (15 cm) 12” (30 cm) or more or more and install positively so that the units Ceiling will not topple or fall.
  • Page 6: Preparing Indoor Unit Installation

    Fig. 7 INSTALLATION PROCEDURE Wall Install the room air conditioner as follows: 1/4” (6 mm) 4” (100 mm) 1. PREPARING INDOOR UNIT INSTALLATION 1. REMOVE THE INTAKE GRILLE Indoor side Outdoor side Open the intake grille and remove the three screws. (Fig.
  • Page 7 Wrap the insulation(drain hose)around the drain hose 1. DRILLING FOR PIPING connection. (Fig. 10) Select piping and drain directions. (Fig.14) Fig. 10 Drain pan Fig. 14 Rear (Install the drain hose Insulation in this direction.) (Drain hose) Right Drain hose Be sure to arrange the drain hose so that it is leveled lower than the drain hose connecting port of the indoor unit.
  • Page 8: Installing Brackets

    3. INSTALLING BRACKETS Fig. 21 Install the brackets with nuts, washers and spring Remove the hole cover. washers. (Fig. 18) Fig. 18 Drain hose Arrange the drain hose lower than this portion. Spring washer When drain hose is arranged backward. Secure the Bracket drain hose with the VT wire.
  • Page 9: Connecting The Piping

    Do not bend the pipes in an angle more than 90°. 4. CONNECTING THE PIPING When pipes are repeatedly bent or stretched, the 1. FLARE PROCESSING material will harden, making it difficult to bend or stretch them any more. Do not bend or stretch the (1) Cut the connection pipe with pipe cutters so that the pipes more than three times.
  • Page 10: Gas Leakage Inspection

    When the flare nut is tightened properly by your hand, 4. CHECKING THE PIPE CONNECTIONS FOR use a torque wrench to finally tighten it. GAS LEAKING For both the indoor and outdoor unit sides, check the joints for gas leaking by the use of a gas leakage Fig.
  • Page 11: How To Connect Wiring To The Terminals

    6. VACUUM PROCESS 7. HOW TO CONNECT WIRING TO THE TERMINALS 1. VACUUM A. For solid core wiring (or F-cable) (1) Remove the cap, and connect the gauge manifold (1) Cut the wire end with a wire cutter or wire cut- and the vacuum pump to the charging valve by the ting pliers, then strip the insulation to about service hoses.
  • Page 12: Electrical Wiring

    2. Pull out the electric component box. 8. ELECTRICAL WIRING Fig. 35 (1) Match the terminal block numbers and connection cord colors with those of the outdoor unit. Erroneous wiring may cause burning of the electric parts. (2) Connect the connection cords firmly to the terminal block.
  • Page 13 (4) Wiring 2. OUTDOOR UNIT SIDE Process the end of the connection cords to the A. To take off the panel (top), remove the 2 screws. dimensions shown in Fig. 37. B. Dismount the plugs on the conduit plate. Connect the end of the connection cord fully into the C.
  • Page 14: Wiring System Diagram

    Fig. 40 9. POWER Problem 1 • Short circuit will occur after approx. 3 minutes and the power circuit fuse blows. (1) The rated voltage of this product is Disconnect 230/208V A.C. 60Hz. switch (2) Before turning on the verify that the voltage is within the 187V to 253 V range.
  • Page 15: Remote Control Unit Code Switching

    2. REMOTE CONTROL UNIT CODE SWITCHING 10. REMOTE CONTROL UNIT INSTALLATION Fig. 44 (1) Check that the indoor unit correctly receives the signal from the remote control unit, then install the remote control unit holder. Indoor unit Printed circuit board (2) Select the remote control unit holder selection site by paying careful attention to the following: Avoid places in direct...
  • Page 16 Table 7 11. TEST RUNNING Error display Error contents 0.5 sec 1. REMOTE CONTROL 0.5 sec OPERATION Two quick • Press the remote control unit test run button while LAMP flashes the air conditioner is running. repeated Room temperature 5 sec •...
  • Page 17: Fresh Air Intake

    3. MOUNT THE INTAKE GRILLE 12. FRESH AIR INTAKE (1) Cut the right side of the intake grille. This is only • Open the hole and connect the duct. (Fig. 47) when the pipe exits from the right side. (Fig. 51) Fig.
  • Page 18 353 Rt. 46 W. Fairfield, NJ 07004 888-888-FGAI www.fujitsugeneral.com June 2000...

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