for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and use it for a long
time at full satisfaction. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
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Vespa would like to thank you for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice.
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The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; details are also given of routine maintenance procedures and regular checks that should be carried out on the vehicle at an Authorised PIAGGIO Dealer or Service Centre. The booklet also contains instructions for simple repairs.
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Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.
Dashboard (01_01) A = Starter button B = Engine block Run-Off switch C = Throttle control D = Front brake lever E = Instrument panel 01_01 F = Rear brake control lever G = Horn button H = Turn indicator switch I = Light switch Analogue instrument panel (01_02) A = Digital clock with calendar...
M = Left turn indicator warning light N = Antitheft device led (immobilizer) Clock (01_03) Hours and minutes are displayed in a 1 to 12, AM or PM, format on the instrument panel. Operating the function selection switch «T» month, day and seconds can be seen besides hours and minutes.
Locking the steering wheel Turn the handlebar to the left (as far as it will go), turn the key to «LOCK» and remove the key. CAUTION DO NOT TURN THE KEY TO «LOCK» OR «KEY OFF» WHILE RIDING. Releasing the steering wheel Reinsert the key and turn it to «OFF».
Start-up button (01_08) Starter button "G" 01_08 Engine stop button (01_09) 0 = OFF 1 = RUN 01_09 The immobilizer system In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO- BILIZER » electronic engine locking device that is activated automatically when the starter key is removed.
Keys (01_10, 01_11, 01_12) The vehicle is supplied with two types of keys. The red-handgrip key «A» is the "MASTER" key. Only a single copy of this key is supplied, which is necessary to pro- gram all your other keys and for your dealer to perform some maintenance operations. We therefore recommend that it be used only under exceptional circumstances.
Immobilizerdevice enabled indicator led (01_13) Activation of the «PIAGGIO IMMOBILIZER» system is signalled by a flashing warning light «N» (see «Analogue instrument panel» section). In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning. Should the system fail, different LED flashing patterns will be provided by an Author- ised Piaggio-Gilera Service Centre with information on the type of fault detected.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY. IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED, THE RED HANDGRIP KEY (AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST ALSO BE TRANSFERRED TO THE NEW OWNER. Programming the immobilizer system Below is described the procedure to follow for programming the PIAGGIO IMMOBIL- IZER system and/or for storing other key codes.
Proper programming check Insert the red key disabling the transponder (i.e., tilt the key cap by 90°) and turn the key to "ON". Perform the engine start-up operation. Ensure that the engine does not start. Insert the black key and repeat the start-up operation. Check that engine starts. WARNING SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF), OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEAT...
01_16 Opening the saddle (01_17, 01_18) With the key set to «OFF» or «ON», or with engine on, it is possible to electrically open the saddle by pressing button «C». If the electric opening does not work, use the emergency lever "A". When the key is set to «LOCK» the saddle cannot be opened. 01_17 01_18...
Identification (01_19, 01_20, 01_21) The identification registration numbers consist of a prefix followed by a number stam- ped on both the chassis «A» and the engine «B». These numbers must always be indicated on spare parts requests. To read the chassis number, lift the saddle and remove the helmet compartment «C».
Rear top box opening (01_22) Insert the key into the switch and press down until the glove compartment opens. If the switch is set to "LOCK", turn the key to "OFF" or "ON" before pressing it down. 01_22...
Checks Before using the vehicle, check: 1. That there is enough fuel in the fuel tank. 2. That the fluid level for front and rear brakes is correct. 3. That tyres are properly inflated. 4. The correct functioning of tail lights, headlamp, turn indicators, stop light and license plate light.
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DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS. CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK. CAUTION 02_02 USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE. CAUTION DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL;...
Tyre pressure (02_03) Check the tyre pressure and wear periodically (roughly every 500 km). The tyres are equipped with wear indicators; the tyres should be replaced as soon as these indica- tors become visible on the tyre tread. Also check that tyres do not show cuts on the sides or irregular tread wear;...
Shock absorbers adjustment (02_04) The preloading of the springs can be adjusted to 4 positions acting on the ring nut located in the lower part of the shock absorbers with the specific spanner supplied. Position 1: minimum preload: driver only Position 2 medium preloading: rider only Position 3 medium preloading: rider and passenger Position 4: maximum preloading: rider, passenger, and luggage.
Running in (02_05) WARNING DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP- ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX- IMUM PERFORMANCE.
CAUTION DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC. 02_07 Precautions WARNING NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE. IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED OVERREVVING, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN- GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.
Difficult start up In the rare case of engine flooding, to facilitate start-up, it is possible to try to put the vehicle into action with the gas hand grip partially or completely open. It is however necessary, once the engine is started, to take your vehicle to an Authorised Service Centre to determine the cause of this problem and to re-establish the vehicle proper functioning.
Stand (02_10) CENTRE STAND Push with your foot on the centre stand's fork «F» while lifting the vehicle backward, holding onto the handlebar. SIDE STAND With your foot push the projection of the stand «L » in order to open it and at the same time lean the vehicle on you.
1.Do not continue riding in such conditions. 2. Let the clutch cool down with the engine at idle speed for a few minutes. 02_12 Safe driving (02_13, 02_14) Some simple tips are provided below that will enable you to use your scooter on a daily basis in greater safety and peace of mind.
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CAUTION ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL- COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN- GEROUS. CAUTION ANY CHANGES TO THE VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBIDDEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
Rear rack (02_15) When riding without packages on the luggage racks, set the corresponding retainer latch "A" as shown in the photograph. WARNING Maximum admissible load: 6 kg 02_15...
03_01 Engine oil level (03_01) In 4T engines, engine oil is used to lubricate the distribution elements, main bearings and thermal group. An insufficient quantity of oil can seriously damage the en- gine. In all four-stroke engines, a loss of efficiency in oil performance and certain consumption should be considered normal.
Engine oil level check (03_02) Every time the scooter is used, a visual check should be made on the level of the engine oil when the engine is cold. The oil level should be somewhere between the MAX and MIN index marks on the level bar; the check must be made with the scooter upright, resting on the centre stand.
Engine oil change (03_03) The oil and the cartridge filter «C» must be changed after 1000 km and every 6000 km at an Authorised Piaggio Service Centre. The engine should be emptied by draining the oil from the drainage plug «B» of the gauze filter on the flywheel side. In order to facilitate the oil drainage, loosen the cap/dipstick.
CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE. Recommended products AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil Hub oil level (03_04, 03_05) Check the oil in the rear hub. To check the rear hub oil level, proceed as follows: 1) Park the scooter on level ground and rest it on its stand.
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CAUTION RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON- TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE. CAUTION USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULATIONS IN FORCE. CAUTION AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER, WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.
Recommended products AGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications Characteristic rear hub oil capacity Capacity: approx. 150 cm³ Tyres (03_06) Check tyre pressure periodically (about every 500 km). Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread.
Rear tyre pressure 2 bar Rear tyre pressure - driver and passenger 2.2 bar Spark plug dismantlement (03_07, 03_08, 03_09) Proceed as follows: 1. lift the saddle «A» 2. lift the helmet compartment «B» and reach into the spark plug with your hand; 3.
CAUTION THE USE OF SPARK PLUGS OTHER THAN THOSE RECOMMENDED OR A SHIELDLESS SPARK PLUG CAP COULD CAUSE DISTURBANCES TO THE SYS- TEM. Characteristic Spark plug 03_09 Champion RG 4 HC Removing the air filter (03_10, 03_11, 03_12, 03_13) Proceed as follows: 1.
CAUTION IF THE VEHICLE IS USED ON DUSTY ROADS, IT IS NECESSARY TO SERVICE THE AIR FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE. CAUTION 03_12 IN ORDER NOT TO DAMAGE THE VEHICLE PLASTIC COVERS CONTACT AN AUTHORISED SERVICE CENTRE TO HAVE THE AIR FILTER CLEANED. Recommended products AGIP FILTER OIL Oil for air filter sponge...
To ensure the best functioning of the SAS, take your vehicle to an Authorised Piaggio Service Centre for maintenance operations, at the intervals indicated in the scheduled maintenance table. This system requires a filter «A». The filter sponge should be cleaned with water and mild soap, then it should be dried with a cloth and slight blows of compressed air.
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coolant at the intervals indicated in the scheduled maintenance table. For this opera- tion, please contact an Authorised Piaggio Service Centre. WARNING TO AVOID THE RISK OF SCALDING, DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT. WARNING TO PREVENT AVOID HARMFUL FLUID LEAKAGE WHILE RIDING, ENSURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE.
Checking the brake oil level (03_17, 03_18) The brake fluid reservoirs are located on the pumps under the front handlebar cover (front on the right-hand side, rear on the left-hand side). The procedures to checking the brake fluid level for the front and rear brakes are identical. Proceed as follows: 1.
HYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE, IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED. Recommended products AGIP BRAKE 4 Brake fluid...
CAUTION ELECTROLYTE CONTAINS SULPHURIC ACID: AVOID CONTACT WITH EYES, SKIN AND CLOTHES. IN CASE OF ACCIDENTAL CONTACT, RINSE WITH ABUN- DANT WATER AND CONSULT A DOCTOR. WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION 03_21 AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA- TIONS IN FORCE.
Long periods of inactivity Battery performance will decrease if the vehicle is not used for a long time. This is the result of the natural phenomenon of battery discharging plus residual absorption by vehicle components with constant power consumption. Poor battery performance may also be due to environmental conditions and the cleanliness of the poles.
WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA- TIONS IN FORCE. Fuses (03_22, 03_23) The electrical system is equipped with: 1. six protection fuses «A» located in the glove compartment to the left 2.
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USES Fuse 1 Current rating: 10 A Protected circuits: High-/low- beam headlight bulb, high-beam warning light. Fuse 2 Current rating: 7.5 A Protected circuits: Saddle- opening actuator, immobilizer LED, anti-theft device pre- installation, key switch Fuse 3 Current rating: 7.5 A Protected circuits: Horn, antitheft device pre-installation, oil pressure sensor, oil pressure warning light,...
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Protected circuits: Electric pump control device, fuel electric pump Fuse 7 Current rating: 15A Protected circuits: General 03_22 03_23...
Front light group (03_24, 03_25, 03_26, 03_27, 03_28) To remove the front headlight assembly, proceed as follows: 1: remove rear-view mirrors. 2: Remove the screws «A» of the front shield grille. 3: Remove the fixing screws «B» of the front handlebar cover. 4: Remove the fixing screws «C»...
03_27 03_28 Headlight adjustment (03_29, 03_30) Proceed as follows: 1. Place the vehicle, in running order and with the tyres inflated to the prescribed pressure, on a flat surface 10-m away from a white screen situated in a shaded area, making sure that the longitudinal axis of the scooter is perpendicular to the screen;...
N.B. THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE- GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE- HICLE IS USED. 03_30 Front direction indicators (03_31) To replace the burnt bulb, remove the screws «F» 03_31...
Rear optical unit (03_32) Remove screw «A» to remove the rear headlight assembly. Access to taillight bulbs, stop light bulb and license plate bulb. To reassemble, repeat the operation in the reverse order. N.B. IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS, THIS DOES NOT INDICATE A FAULT AND IS ATTRIBUTABLE TO HUMIDITY AND/OR TO LOW TEMPERATURES.
Rear-view mirrors Adjust the mirrors by applying slight pressure to the side of the mirror to move it to the desired position. Idle adjustment (03_34) Proceed as follows: 1. rest the vehicle on its stand, lift the saddle and remove the helmet compartment. 2.
Front and rear disc brake (03_35, 03_36) The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system.
Puncture The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting in a greater steering safety. In the event of a puncture, an emergency repair can be carried out using an "inflate and repair"...
Periods of inactivity (03_37) We recommend carrying out the following operations: 1. Clean the scooter thoroughly and then cover it with a canvas; 2. With engine off and piston at the bottom dead centre, remove the spark plug, fill with 1÷2 cc oil (larger amounts are dangerous for the engine itself). Operate the starter button 1-2 times for roughly 1 second to turn the engine over slowly, then insert the spark plug again;...
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WARNING THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO: • ONLY USE A FANLIKE SPRAY JET. • DO NOT PLACE THE NOZZLE CLOSER THAN 60 CM. •...
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IFFICULT STARTING No fuel in tank Refuel Filters, carburettor jets dirty or Contact an Authorised Piaggio clogged, fuel filter, fuel pipes Service Centre clogged, fuel pump damaged Battery flat Recharge the battery. GNITION PROBLEMS No spark from spark plug. Due to Contact an Authorised Piaggio the presence of high voltage, this Service Centre...
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HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty. Clean with water and shampoo and impregnate with petrol and specific oil («Air filter removal» section) NSUFFICIENT BRAKING Greasy disc. Worn pads Contact an Authorised Piaggio Service Centre Air in the front and rear brake Contact an Authorised Piaggio circuits Service Centre...
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EXHAUST NOISE Depression tube damaged/ Contact an Authorised Service disconnected or secondary valve Centre damaged...
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ECHNICAL Engine single-cylinder, four-stroke Bore x stroke 57 x 48.6 mm Cubic capacity 124 cm³ Compression ratio 11.5 ÷ 12.5 :1 Ignition/advance Electronic, with inductive discharge and variable advance with three-dimensional mapping Carburettor KEIHIN CVK30 Spark plug CHAMPION RG4HC Max speed 102 km/h Valve clearance intake: 0.10 mm...
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Lubrication Engine lubrication with lobe pump (inside crankcase), chain-driven, with double filter: mesh and paper. Start-up Electric Cooling Forced liquid circulation cooling. Transmission Automatic expandable pulley variator with torque server, V belt, automatic centrifugal dry clutch, gear reduction unit and transmission compartment with forced air circulation cooling.
dry weight 140 kg. Maximum admitted weight ~ 340 kg Fuel tank capacity About 10 l Fuel reserve ~ 2.0 l (approximate value) Engine oil Capacity: 1.1 l (dry) ; 1.0 l (when changing oil and filter) rear hub oil capacity Capacity: approx.
Vespa GTS 125 Chap. 05 Spare parts and accessories...
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Warnings (05_01) WARNING TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER- FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS. WARNING 05_01 IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER.
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WARNING NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/ OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h. THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES- SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB- NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON- DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD...
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Scheduled maintenance table Adequate maintenance is fundamental to ensure long-lasting, optimum operation and performance of your vehicle. To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it.
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Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test (*) See instructions in «Idle speed adjustment» section EVERY 3,000 KM Engine oil - level check/ top-up 6000 FTER Engine oil - replacement Hub oil level - check Spark plug/ electrode gap - check Air filter - clean...
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Brake fluid level - check Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test 12,000 ; 60,000 FTER Engine oil - replacement Hub oil level - check Air filter - clean Engine oil - change Spark plug - replacement Idle speed (*) - adjustment...
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Transmission elements - lubrication Safety locks - check Suspensions - check Electrical system and battery - check Headlight - adjustment Tyre pressure and wear - check Vehicle and brake test - road test (*) See instructions in the «Idle speed adjustment» section 18000 K 54000 K M AND AT...
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Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test 24000 K 48000 K M AND AT Engine oil - replacement Hub oil - change Air filter - clean Engine oil - change Spark plug - replacement valve clearance - check Idle speed (*) - adjustment...
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Safety locks - check Suspensions - check Electrical system and battery - check Headlight - adjustment Driven pulley roller casing - Greasing Tyre pressure and wear - check Vehicle and brake test - road test (*) See instructions in «Idle speed adjustment» section 30000 K 42000 K 66000 K...
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ECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttle Oil for 4-stroke engines control) AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness...
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The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this booklet remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or con- struction reasons.