Control Board Troubleshooting - Lennox G60UH Service Manual

UPON INITIAL POWER UP, REMOVE ALL THERMOSTAT DEMANDS TO THE UNIT
PROBLEM: 1 UNIT FAILS TO OPERATE IN THE COOLING, HEATING, OR CONTINUOUS FAN MODE
Condition
1.1
− Both diagnostic lights fail to light up.
LED#1−Off
LED#2−Off
1.2
− Diagnostic lights flash the reverse ag ost c g ts as t e e e se
polarity code.
LED#1−Fast Flash,
LED#2−Slow Flash.
1.3
− Diagnostic lights flash the improper g g
main ground. i d
LED#1 Alt LED#1−Alternating Fast Flash ti F t Fl
LED#2−Alternating Fast Flash
IX− Integrated Control Board Troubleshooting Guide
Possible Cause
Main voltage 120V not supplied to unit.
Miswiring of furnace or improper con-
nections.
Circuit breaker tripped or fails to
close.
Door interlock switch failure.
Transformer Failure.
Failed control board.
120V main power polarity reversed. 0 a
p p Improper ground to the unit.
Open ignitor circuit.
h
Broken or failed ignitor.
Line voltage is below 75V.
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.2.1
po e po a ty e e sed
1.3.1
1.3.2
1.3.3
1.3.4
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Corrective Action / Comments
ACTION 1 − Check 120V main voltage.
Determine cause of main power failure.
ACTION 1 − Check for correct wiring of 120V to
power make up box and transformer.
ACTION 2 − Check 24V wiring to control board.
ACTION 1 − Replace circuit breaker if it is reset
but does not have continuity.
ACTION 2 − If circuit breaker still trips, check for
short.
ACTION 1 − Check that door switch is activated
when door is closed.
ACTION 2 − Check wire connections to switch, re-
place loose connectors.
ACTION 3 − Check continuity of switch in closed
position. Replace if defective.
ACTION 1 − Check that transformer output is
24V. Replace if defective.
ACTION 1 − If all the above items have been
checked, replace board.
ACTION 1 Check the 120V has line and neutral ACTION 1 − Check the 120V has line and neutral
correctly input into control.
ACTION 2 − Reverse the line and neutral at the
120V field connection. 120V field connection
ACTION 1 − Check that the unit is properly ground.
ACTION 2 − Install a proper main ground to the unit
ACTION 1 − Check for correct wiring and loose
connections in the ignitor circuit. Check mult−plug
connections for correct installation.
ACTION 1 − Unplug ignitor and read resistance
across ignitor. If resistance does not read between
10.9 and 19.7 ohms, replace the ignitor.
ACTION 1 − Check that the line voltage is above
75V. Determine cause of voltage drop and supply
correct voltage to the control.