Exhaust Pipe - Polaris 2009 RANGER 700 Service Manual

MAINTENANCE
NOTE: The sealing surface on the drain plug should
be clean and free of burrs, nicks or scratches.
8. Reinstall drain plug and torque to 16 ± 2 ft. lbs. (21.7 ± 2.7
Nm).
9. Place shop towels beneath oil filter. Using Oil Filter
Wrench (PV-43527), turn filter counterclockwise to
remove.
Oil Filter
10. Using a clean dry cloth, clean filter sealing surface on
crankcase.
11. Lubricate O-ring on new filter with a film of fresh engine
oil. Check to make sure the O-ring is in good condition.
12. Install new filter and turn by hand until filter gasket contacts
the sealing surface, then turn an additional 1/2 turn.
13. Remove dipstick and fill sump with 2 quarts (1.9 l) of
Polaris PS-4 PLUS 2W-50 Synthetic engine oil
(PN 2876244).
Crankcase Drain Plug Torque:
16 ± 2 ft. lbs. (21.7 ± 2.7 Nm)
Oil Filter Torque:
Turn by hand until filter gasket contacts sealing
surface, then turn an additional 1/2 turn
Oil Filter Wrench:
(PV-43527)
14. Place gear selector in neutral and set parking brake.
15. Start the engine and let it idle for one to two minutes.
Stop the engine and inspect for leaks.
16. Re-check the oil level on the dipstick and add oil as
necessary to bring the level to the upper mark on the
dipstick.
17. Dispose of used oil and oil filter properly.
2.16
= T

Exhaust Pipe

WARNING
Do not perform clean out immediately after the engine
has been run, as the exhaust system becomes very hot.
Serious burns could result from contact with exhaust
components.
To reduce fire hazard, make sure that there are no
combustible materials in the area when purging the
spark arrestor.
Wear eye protection.
Do not stand behind or in front of the vehicle while
purging the carbon from the spark arrestor.
Never run the engine in an enclosed area. Exhaust
contains poisonous carbon monoxide gas.
Do not go under the machine while it is inclined. Set the
hand brake and block the wheels to prevent roll back.
Failure to heed these warnings could result in serious
personal injury or death.
The exhaust pipe must be periodically purged of accumulated
carbon as follows:
1. Remove the clean out plugs located on the bottom of the
muffler as shown below.
2. Place the transmission in Park and start the engine. Purge
accumulated carbon from the system by momentarily
revving the engine several times.
3. If some carbon is expelled, cover the exhaust outlet and
lightly tap on the pipe around the clean out plugs with a
rubber mallet while revving the engine several more times.
Clean Out Plug