Toyota Rav 4 2006 Service Manual
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Toyota Rav 4 2006 Service Manual

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See also: Instruction Manual
To assist you in your sales and service activities, this manual explains the main characteristics of the new RAV4,
in particular providing a technical explanation of the construction and operation of new mechanisms and new
technology used.
This manual is divided into 3 sections.
1. New Model Outline - Explanation of the product to give a general understanding of its features.
2. Technical Description - Technical explanation of the construction and operation of each new system and
3. Appendix - Major technical specifications of the vehicle.
CAUTION, NOTICE, REFERENCE and NOTE are used in the following ways:
CAUTION
NOTICE
REFERENCE
NOTE
For detailed service specifications and repair procedures, refer to the following Repair Manuals:
" 2006 RAV4 Repair Manual
" 2006 RAV4 Electrical Wiring Diagram
All information contained herein is the most up-to-date at the time of publication. We reserve the right to make
changes without prior notice.
2005
TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be repro-
duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
First Printing: Oct. 14, 2005 01-051014-00
FOREWORD
Applicable models: ACA33. 38, GSA33, 38 series
component.
A potentially hazardous situation which could result in injury if instructions are
ignored.
Damage to the vehicle or components may occur if instructions are ignored.
Explains the theory behind mechanisms and techniques.
Notes or comments not included under the above 3 titles.
Manual Name
Pub. No.
RM01M1U
EM01M1U

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Summary of Contents for Toyota Rav 4 2006

  • Page 1 All information contained herein is the most up-to-date at the time of publication. We reserve the right to make changes without prior notice. 2005 TOYOTA MOTOR CORPORATION All rights reserved. This book may not be repro- duced or copied, in whole or in part, without the written permission of Toyota Motor Corporation. First Printing: Oct. 14, 2005 01-051014-00...

  • Page 2: Model Code

    MO-3 NEW MODEL OUTLINE MODEL CODE ACA33 L - A N P X K A BASIC MODEL CODE GEAR SHIFT TYPE P: 4-speed Automatic, Floor CODE DRIVE TYPE ENGINE A: 5-speed Automatic, Floor ACA33 2AZ-FE ACA38 GSA33 GRADE 2GR-FE GSA38 X: —...

  • Page 3: Model Line-Up

    MO-4 NEW MODEL OUTLINE MODEL LINE-UP TRANSAXLE 4-speed Automatic 5-speed Automatic DESTI- DESTI BODY BODY ENGINE ENGINE GRADE GRADE NATION TYPE U241E U140F U151E U151F ACA38L- ACA33L- — — — ANPXKA ANPXKA ACA38L- ACA33L- Limited — — 2AZ-FE ANPGKA ANPGKA ACA38L- ACA33L- Sport...
  • Page 4 MO-34 NEW MODEL OUTLINE DIMENSIONS 1685 mm (66.3 in.) 1745 mm (68.7 in.)* 1690 mm (66.5 in.)* 1, 2 1755 mm (69.1 in.)* Front: 1560 mm (61.4 in.) : Without Roof Rail Rear: 1560 mm (61.4 in.) : With Rear No. 2 Seat 1815 mm (71.5 in.) : With Over-fender 1855 mm (73.0 in.)*...

  • Page 5: Equipment List

    MO-35 NEW MODEL OUTLINE EQUIPMENT LIST " U.S.A. : Standard OP: Option —: None Engine 2AZ-FE 2GR-FE Grade — Limited Sport — Limited Sport Bumper Colored Material — — Radiator Grille Radiator Grille Material Partially Plated — — — — Material —...
  • Page 6 MO-36 NEW MODEL OUTLINE : Standard OP: Option —: None Engine 2AZ-FE 2GR-FE Grade — Limited Sport — Limited Sport Headlight Halogen Light Auto Turn-OFF System Front Fog Light — — Daytime Running Lighting System Windshield Wiper Intermittent Type Rear Wiper Intermittent Type Radio / CD, 6 Speakers —...
  • Page 7 MO-37 NEW MODEL OUTLINE " Canada : Standard OP: Option —: None Engine 2AZ-FE 2GR-FE Grade — Limited Sport — Limited Sport Bumper Colored Material — — Radiator Grille Radiator Grille Material Partially Plated — — — — Material — —...
  • Page 8 MO-38 NEW MODEL OUTLINE : Standard OP: Option —: None Engine 2AZ-FE 2GR-FE Grade — Limited Sport — Limited Sport Headlight Halogen Light Auto Turn-OFF System Front Fog Light — — Daytime Running Lighting System Windshield Wiper Intermittent Type Windshield Deicer Rear Wiper Intermittent Type Radio / CD, 6 Speakers...

  • Page 9: Audio System

    MO-23 NEW MODEL OUTLINE EQUIPMENT Audio System Three types of audio systems are provided, as detailed below. The CD player has a CD-TEXT display function that displays the text information when playing CDs that contain CD text. The CD player on the all models has MP3 (MPEG Audio Layer-3) and WMA (Windows Media Audio) format playback functions.
  • Page 10 MO-24 NEW MODEL OUTLINE " Speaker Location 01MMO33Y " Speaker Specification Type Caliber Impedance Input Range 2.2 Ω 16.0 cm 29 W Front Door Front Door 4 Ω Standard 16.0 cm 20 W 2 Ω 6.5 cm 20 W Tweeter Tweeter 4 Ω...

  • Page 11: Air Conditioning System

    MO-25 NEW MODEL OUTLINE Air Conditioning System Manual air conditioning is provided as standard equipment for the Standard and Sport grades. An automatic air conditioning that can set the temperature independently for the driver and front passenger areas is provided as standard equipment for the Limited grade. The automatic air conditioning is provided with the micro dust and pollen filter control.
  • Page 12 MO-26 NEW MODEL OUTLINE Wireless Door Lock Remote Control System A wireless door lock remote control system with a panic button and answer back function which blinks the hazard warning lights when locking or unlocking is available as standard equipment. Panic Button Unlock Button Lock Button...

  • Page 13: Washer System

    MO-27 NEW MODEL OUTLINE Windshield and Door Glass The windshield and door glasses are provided as follows: Glass Front Door Windshield Rear Door Glass Rear Quarter Glass Back Door Glass Portion Glass Sport and Sport and Sport and Grade — —...

  • Page 14: Power Outlet

    MO-28 NEW MODEL OUTLINE NOTICE: The construction of the spray type washer nozzle does not allow adjustment of the spray angle. Do not adjust the spray angle as this could damage the washer nozzle. To change the spray angle, replace the nozzle by a nozzle with a different spray angle. For details, refer to the 2006 RAV4 Repair Manual (Pub.

  • Page 15: Front Design

    MO-5 NEW MODEL OUTLINE EXTERIOR Front Design " The front of the vehicle has been designed with a powerful look that emphasizes the large-diameter tires. " The four-beam headlight that accommodates clearance light and turn signal light is used. " The combination of the multi-reflector type reflectors and the see-through outer lenses is used in the headlight create a crystal appearance.
  • Page 16 MO-6 NEW MODEL OUTLINE Rear Design " The rear of the vehicle has been shaped to integrate with the spare tire cover, realizing a design that emphasizes its SUV-ness. " The spare tire cover is standard equipment for the Limited grade. "...
  • Page 17 MO-7 NEW MODEL OUTLINE Side Design " The side of the vehicle portrays a unique cabin design consisting of a wedged surface composition and a dynamically drawn arc. " Roof rails are available as optional equipment on the Standard grade, and provided as standard equipment on the Limited and Sport grades.

  • Page 18: Exterior Color

    MO-8 NEW MODEL OUTLINE Exterior Color Exterior colors for new model are as follows: Color No. Color Name Super White II White Pearl Crystal Shine Silver Metallic Dark Gray Mica Black Red Mica Metallic Beige Metallic Light Green Metallic Grayish Blue Metallic Dark Blue Mica Exterior Parts Color Exterior parts colors are provided as follows:...
  • Page 19 MO-9 NEW MODEL OUTLINE Tire and Disc Wheel Tires and disc wheels are provided as follows: Destination U.S.A and Canada Grade Standard Sport Engine 2AZ-FE 2AZ-FE 2GR-FE 2AZ-FE & 2GR-FE 2AZ-FE & 2GR-FE Provided Standard Option Standard Option Standard Tire Size 215/70R16 225/65R17 235/55R18...

  • Page 20: Exterior Appearance

    MO-2 NEW MODEL OUTLINE EXTERIOR APPEARANCE 01MIN01Y 01MIN02Y...

  • Page 21: Interior Design

    MO-10 NEW MODEL OUTLINE INTERIOR Interior Design The vehicle interior uses roundish, slim-shaped seats to make the interior more spacious, realizing an expansive and roomy space. A unique, boomerang-shaped ornament is placed on each door trim to express a sporty image. 01MMO10Y Standard Model 01MMO11Y...

  • Page 22: Instrument Panel

    MO-11 NEW MODEL OUTLINE Instrument Panel The instrument panel blends an arrangement that emphasizes a horizontal spaciousness with a vertical flow along its center area, in order to portray a sporty image. Metallic paint and hairline grain have been applied to the escutcheon, console garnish, and heater control panel in order to express a premium image.

  • Page 23: Center Console

    MO-12 NEW MODEL OUTLINE A center box is provided below the heater control panel. Heater Control Panel Center Box 01NMO20Y Center Console Console pocket, cup holder and console box are provided in the center console. The console has dual doors to provide storage space. Console Door Cup Holder Upper Tray...

  • Page 24: Luggage Space

    MO-13 NEW MODEL OUTLINE Door Trim A door pocket and bottle holder is provided in the front door trim. A bottle holder is provided in the rear door trim. Door Pocket and Bottle Holder Bottle Holder 01MMO14Y Front Door Trim Rear Door Trim Luggage Space Front and rear deck boards covered with...
  • Page 25 MO-14 NEW MODEL OUTLINE Storage Space 01NMO27Y Fully Open Rear Deck Board Tonneau Cover and Utility Pipes with Net A tonneau cover to block the view of the cargo area from the outside of the vehicle, and utility pipes with a net, which can be arranged in various ways, are standard equipment on the Limited grade.

  • Page 26: Combination Meter

    MO-15 NEW MODEL OUTLINE Combination Meter An analog triple-dial type Optitron meter is provided in the combination meter as standard equipment on all models. 01MMO15Y Steering Wheel A 3-spoke urethane steering wheel is provided as standard equipment on the Standard and Sport grades. A 3-spoke urethane steering wheel with steering pad switch* is provided as optional equipment on the Sport grade.

  • Page 27: Shift Lever

    MO-16 NEW MODEL OUTLINE Shift Lever PVC (Polyvinyl Chloride) shift lever knob is provided as standard equipment on the Standard and Sport grades. Leather shift lever knob is provided as standard equipment on the Limited grade. A gate type shift lever is used on the automatic transaxle models for luxuriousness. 01NMO46Y For Standard and Sport Grades Ornament...

  • Page 28: Front Seat

    MO-17 NEW MODEL OUTLINE Seat Manual type front seats and 60/40 split retractable type rear seats are provided as standard equipment on the Standard and Sport grades. Power type front seats are provided as standard equipment on the Limited grade. A rear No.
  • Page 29 MO-18 NEW MODEL OUTLINE Seat Slide and Vertical Lifter Switch Lumbar Support Switch Reclining Adjust Lever Seat Reclining Switch Vertical Lifter Adjust Lever 01NMO50Y Manual Seat Power Seat 01NMO49Y Upright - Neutral Neutral - Reclining 14_ (2_ x 7 Steps), 12_* 68_ (2_ x 34 Steps), 66_* 45 mm (1.8 in.)

  • Page 30: Rear Seat

    MO-19 NEW MODEL OUTLINE Rear Seat Rear No. 1 Seat A 60/40 split retractable type rear seat with tilt-down function is provided as standard equipment. An L-shaped headrest is used to achieve excellent rearward visibility. The seat slide movement is 165 mm (6.5 in.), and seat reclining angle is 26_. On the models with a rear No.
  • Page 31 MO-20 NEW MODEL OUTLINE Lever 01NMO58Y Remote Operation Mechanism Walk-in Lever Passenger Side Slide Movement: 120 mm (4.7 in.) Reclining and 01MMO18Y 01MMO19Y Tilt-down Lever Walk-in Function...

  • Page 32: Storage Operation

    MO-21 NEW MODEL OUTLINE Rear No. 2 Seat A storable rear No. 2 seat is available as optional equipment on the Standard and Limited grades. An L-shaped headrest is used to achieve excellent rearward visibility. 01MMO20Y 01MMO21Y 1) Storage Operation 01MMO22Y 2) Set up Operation 01MMO23Y...

  • Page 33: Seat Arrangement

    MO-22 NEW MODEL OUTLINE Seat Arrangement Without Rear No. 2 Seat 01NMO59Y 01NMO60Y 01NMO61Y Default Front Seat: Full Flat Rear Center Seat: Retracted 01NMO63Y 01NMO62Y Rear Seat: One Side Tilt-down Rear Seat: Tilt-down With Rear No. 2 Seat 01MMO24Y 01MMO25Y 01MMO26Y Default Rear No.

  • Page 34: Power Train

    MO-29 NEW MODEL OUTLINE PERFORMANCE Power Train Engine The 2AZ-FE engine has been carried over from the ’05 model. This engine realizes high performance, quietness, fuel economy, and clean emissions through the use of the VVT-i (Variable Valve Timing-intelligent) system, DIS (Direct Ignition System), and ETCS-i (Electronic Throttle Control System-intelligent).

  • Page 35: Active Torque Control 4Wd System

    MO-30 NEW MODEL OUTLINE Transaxle The U140F and U241E 4-speed automatic transaxles have been carried over from the ’05 model. New U151E and U151F 5-speed automatic transaxles are used. A new GF1A transfer is used. 4-speed Automatic 5-speed Automatic Transaxle Type Transaxle Type U140F U241E...
  • Page 36 MO-31 NEW MODEL OUTLINE Chassis Front Suspension Rear Suspension MacPherson Strut Type Double Wishbone Type Type Type Independent Suspension Independent Suspension 01MCH100Y Steering Type EPS (Electronic Power Steering) Gear Type Rack & Pinion Brake Front Brake Type Ventilated Disc 15 inch: 275 x 25 mm (10.82 x 0.87 in.)* Front Rotor Size 16 inch: 296 x 28 mm (11.84 x 1.10 in.)* Rear Brake Type...

  • Page 37: Hill-Start Assist Control

    MO-32 NEW MODEL OUTLINE Enhanced VSC System The enhanced VSC (Vehicle Stability Control) system is standard equipment on all models. In addition to the ABS, TRAC, and VSC controls provided by the conventional system, the enhanced VSC system effects cooperative control with the EPS (Electric Power Steering) and active torque control 4WD system in order to realize excellent driving stability and maneuverability.

  • Page 38: Srs Airbag System

    MO-33 NEW MODEL OUTLINE SAFETY SRS Airbag System " Dual-stage SRS (Supplemental Restraint System) airbags are standard equipment for the driver and front passenger seats. In the event of a severe frontal collision, the airbags function with the seat belts to help reduce the impact on the driver’s and front passenger’s heads and chests.
  • Page 39 AP-83 APPENDIX MAJOR TECHNICAL SPECIFICATIONS Area U.S.A. Item Body Type 5-door Wagon Vehicle Grade Standard (4WD) Limited (4WD) Sport (4WD) Standard (2WD) Model Code ACA33L-ANPXKA ACA33L-ANPGKA ACA33L-ANPSKA ACA38L-ANPXKA 4570 (180.0)* , 4575 (180.1)* 4600 (181.1) 4580 (180.3) 4570 (180.0)* , 4575 (180.1)* Length mm (in.) Overall...
  • Page 40 AP-84 APPENDIX U. S. A. 5-door Wagon Limited (2WD) Sport (2WD) Standard (4WD) Limited (4WD) Sport (4WD) Standard (2WD) ACA38L-ANPGKA ACA38L-ANPSKA GSA33L-ANAXKA GSA33L-ANAGKA GSA33L-ANASKA GSA38L-ANAXKA 4600 (181.1) 4580 (180.3) 4570 (180.0)* , 4575 (180.1)* 4600 (181.1) 4580 (180.3) 4570 (180.0)* , 4575 (180.1)* 1815 (71.5), 1855 (73.0)* 1855 (73.0)
  • Page 41 AP-85 APPENDIX Area U.S.A. Canada Item Body Type 5-door Wagon Vehicle Grade Limited (2WD) Sport (2WD) Standard (4WD) Limited (4WD) Model Code GSA38L-ANAGKA GSA38L-ANASKA ACA33L-ANPXKK ACA33L-ANPGKK 4600 (181.1) 4580 (180.3) 4570 (180.0)* , 4575 (180.1)* 4600 (181.1) Length mm (in.) Overall Width mm (in.)
  • Page 42 AP-86 APPENDIX Canada 5-door Wagon Sport (4WD) Standard (4WD) Limited (4WD) Sport (4WD) ACA33L-ANPSKK GSA33L-ANAXKK GSA33L-ANAGKK GSA33L-ANASKK 4580 (180.3) 4570 (180.0)* , 4575 (180.1)* 4600 (181.1) 4580 (180.3) 1855 (73.0) 1815 (71.5) 1815 (71.5), 1855 (73.0)* 1855 (73.0) 1685 (66.3), 1745 (68.7)* 1745 (68.7) 1745 (68.7), 1755 (69.1)* 1745 (68.7)
  • Page 43 AP-87 - MEMO -...

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