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STEAM OR HOT WATER
BOILER-BURNER UNIT
INSTALLATION & OPERATING
DESIGNED AND TESTED ACCORDING TO A.S.M.E. BOILER AND PRESSURE
VESSEL CODE, SECTION IV FOR A MAXIMUM ALLOWABLE WORKING PRESSURE OF:
15 PSI STEAM OR 40 PSI WATER.
NOTE: READ THESE INSTRUCTIONS CAREFULLY. THEY WILL
SAVE YOU VALUABLE TIME WHEN ASSEMBLING THE BOILER.
THESE INSTRUCTIONS TO BE LEFT WITH THE BOILER FOR REFERENCE PURPOSES.
CAUTION: Do not use automotive anti-freeze in boiler waterways. If necessary to use
anti-freeze, be sure to employ a preparation designed for hydronic heating systems
such as ethylene or propylene glycol.
CONSUMER, RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES.
8 SERIES
INSTRUCTIONS
TO INSTALLER
WESTCAST, INC.
260 NORTH ELM STREET
WESTFIELD, MA 01085
TEL. (413) 562-9631 FAX (413) 562-3799
7555 TRANMERE DRIVE
MISSISSAUGA,ONTARIO L5S 1L4
TEL. (905) 672-2991 FAX (905) 672-2883
8-IOM-9
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Related Manuals for Smith 8 series
Summary of Contents for Smith 8 series
- Page 1 8-IOM-9 8 SERIES STEAM OR HOT WATER BOILER-BURNER UNIT INSTALLATION & OPERATING INSTRUCTIONS DESIGNED AND TESTED ACCORDING TO A.S.M.E. BOILER AND PRESSURE VESSEL CODE, SECTION IV FOR A MAXIMUM ALLOWABLE WORKING PRESSURE OF: 15 PSI STEAM OR 40 PSI WATER.
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Page 2: Table Of Contents
CSA STD. B149 - Latest Edition. GENERAL “Installation Code For Oil Burning Equipment.” The 8 Series boiler-burner unit is a wet-base, vertical fl ue, CSA STD. C22.2 No. 0 - Latest Edition. low pressure, sectional, cast iron steam or hot water “General Requirements - Canadian Electrical Code... -
Page 3: Boiler Location
8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 3 BOILER LOCATION CHIMNEY AND BREECHING Boiler should be located on a smooth level concrete Attach the smoke hood to the back of the boiler using fl oor or pad close to the chimney to minimize breeching the 4 brass machine screws making sure to install the length. -
Page 4: Inspection
Page 4 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS INSPECTION CLEANOUT COVER PLATE(S) Careful inspection should be made of all assemblies It is important to maintain the integrity of the gas seal by to detect possible damage during shipment. Factory careful installation of the cleanout cover plate. -
Page 5: Thermostat And Limit Controls
8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 5 WARNING: The pressure relief valve discharge WATER piping must direct all water and vapor away from personnel. Failure to comply with this warning could result in severe personal injury! BOILERS Figure 4 – Relief Valve Installation... - Page 6 Page 6 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS PIPING Pumped Bypass Pump Away Bypass For these systems that may experience condensation, For systems that use a single circulator to pump away an additional circulator and balancing valve can be from the boiler, the bypass should be installed on the used to provide a return water temperature blend.
- Page 7 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 7 Figure No. 6 – Pump Away Bypass System Purging. 1. Close valve A and C. 2. Attach a short hose to valve D and submerge in bucket of water. Open Valve B and D.
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Page 8: Circulators
Page 8 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS FILLING THE SYSTEM A Special Note to Installers of Water Boiler: All Carlin and Beckett burners, shipped separately under the Water “Burner In The Box” program do not have a jumper wire... -
Page 9: Domestic Hot Water Heaters
OPERATING CONTROL Safety checks should include, but not limited to, the items listed in the 8 Series Boiler Safety Checklist. This Safety Checklist is included at the end of the manual. A trained TEMPERING VALVE technician with a calibrated combustion analyzer should... - Page 10 Page 10 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS MAINTENANCE Inspect the cleanout door gasket and insulation and replace them if damaged. Close the cleanout door and tighten it into place. Inspect the cleanout cover insulation Heating Surface Cleaning and replace it if damaged. It is important to maintain...
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Page 11: (Water) 5, (Steam)
8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 11 Figure No. 10 STEAM BOILERS STEAM BOILER TRIM The steam trim furnished with the boiler consists of: a 2-1/2" round steam pressure gauge, a Hydrolevel CG450-2060 or a CGT450-2060 probe style low water... - Page 12 Page 12 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure No. 12 - Piping Connections Steam (6 Section) OPERATING AND LIMIT CONTROLS WARNING: The safety valve discharge piping The steam boiler is furnished with a high limit pressure must direct all water and vapor away from control and low water cutoff.
- Page 13 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 13 The Hydrolevel control used on the 8-Series steam PROBE LOW WATER CUT-OFF boilers has another feature called the SmartCycle. This Two different probe low water cut-offs are used on the feature allows the timer to be reset at the start of each 8-Series steam boilers as standard equipment.
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Page 14: Filling The System
Page 14 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS The addition of an automatic water feeder can greatly FLOAT LOW WATER CUT-OFF reduce the number of nuisance lockouts due to low The fl oat style low water cut-off is only offered as an water conditions. -
Page 15: Boiler Maintenance
Safety checks should include, but not limited to, the Tankless domestic hot water heaters are avaialble for items listed in the 8 Series Boiler Safety Checklist. This steam boiler applications. Safety Checklist is included at the end of the manual. -
Page 16: Steam Boiler Cable Installation
Page 16 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Heating Surface Cleaning 8-SERIES WIRING The 8-Series boiler comes pre-wired with factory WARNING: Failure to disconnect all electrical harnesses that connect the safety control system. These power to the boiler before cleaning it could boilers are equipped with a harness system utilizing a result in a fi... - Page 17 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Special Burner Harness Requirements Table 3 - Wire Color Designation All of the Burner Harnesses will have an ORANGE wire. Wire Color Designation At the time of shipping it is not known if the burner will Constant Power be fi...
- Page 18 Page 18 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure No. 16 Figure No. 17...
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Page 19: Replacement Parts
8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 19 WATER AND STEAM REPLACEMENT PARTS Figure No. 18... - Page 20 Page 20 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS WATER AND STEAM BOILER PARTS LIST Table 4 - Boiler parts...
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Page 21: Start-Up Checklist
8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS Page 21 8 SERIES BOILER – SAFETY CHECKLIST BOILER FIRESIDES MUST BE CLEANED AT LEAST ANNUALLY The following safety checks must be made at initial start-up and on an annual basis thereafter: High Limit Operation... -
Page 22: Burner Specifi Cations
Page 22 8 SERIES BOILER INSTALLATION AND OPERATING INSTRUCTIONS BURNER SPECIFICATIONS Table 5 Carlin I=B=R I=B=R Burner Burner Pump Slide Bar Boiler Capacity Input Burner Nozzle Pressure Or Head Model (GPH) (MBH) Model Type (PSI) Position Setting EZ-1 HP .65 70A Delavan .60-.65... - Page 23 Carbon Monoxide (CO) is a gas which is odorless, colorless and tasteless but is very toxic. If your Smith boiler is not working properly, or is not vented properly, dangerous levels of CO may accumulate. CO is lighter than air and thus may travel throughout the building. BRIEF EXPOSURE TO HIGH CONCENTRATIONS OF CO, OR PROLONGED EXPOSURE TO LESSER AMOUNTS OF CO MAY RESULT IN CARBON MONOXIDE POISONING.
- Page 24 WESTCAST, INC. 260 NORTH ELM STREET 7555 TRANMERE DRIVE WESTFIELD, MA 01085 MISSISSAUGA,ONTARIO L5S 1L4 TEL. (413) 562-9631 FAX (413) 562-3799 TEL. (905) 672-2991 FAX (905) 672-2883...