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Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
Model No. 415.162090
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturers' instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
CAUTION
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Printed in USA
NO TOOLS
ASSEMBLY
• Use and Care
• Troubleshooting
• Español, p. 33
®
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Related Manuals for Kenmore 415.162090
Summary of Contents for Kenmore 415.162090
- Page 1 Assembly Instructions/Use and Care Manual Liquid Propane Gas Grill Model No. 415.162090 This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturers’ instructions could result in fire or explosion which could cause property damage, personal injury or death.
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Page 2: For Your Safety
WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance. -
Page 3: Table Of Contents
Installation Safety Precautions ......2 Kenmore Grill Warranty ....... 3 Parts List. -
Page 4: Parts List
PARTS LIST – Model No. 415.162090 Description Right Leg Assembly w/ Match Holder . 7000622 Left Leg Assembly....7000621 Bottom Shelf ....7000612 #10-16x1/2”... -
Page 5: Parts Diagram
PARTS DIAGRAM – Model No. 415.162090 463350505 • 5... -
Page 6: Assembly
ASSEMBLY – Model No. 415.162090 Use included Phillips head screwdriver to assemble your grill. Size and type of hardware used in assembly of your grill may vary, but will not affect grill integrity, performance or assembly. “NEW” T. L. M. - Torque Locking Method... - Page 7 Leg Extenders, Axle Rods, Wheels and Tank Thumbscrew “ Turn cart upside down. ‘ Insert leg extenders. Check to make sure leg extender is all the way into the leg. “ Attach u-nut to tab. See enlargement of u-nut for correct position. “...
- Page 8 Rail Assembly ‘ Overlap rails (all identical) to latch. “ Attach rail to legs with two screws in each corner. HINT: Firmly push rail down into leg notches. Attach lower screw first. “ Attach one screw in center of each rail. 8 •...
- Page 9 Grill Bottom Assembly ‘ Angle grill bottom assembly around and under the rails. “ Make sure ribs on each side of bottom casting are nestled into notches on casting seat. “ Attach four screws inside grill bottom and into casting seat. Grill Bottom Casting Seat Qty: 4...
- Page 10 Electrode with Wing Nut or Nut ‘ Inside bottom casting insert electrode and attach with wing nut or nut. Electrode 10 • 463350505 View of electrode attached and aligned with a porthole in the burner. Wing Nut Or Nut Finger tighten only Front...
- Page 11 Console Assembly ‘ Hold control panel close to bottom casting. Attach ignitor wire to electrode. “ Position valves into burner tubes (see burner-valve view). Rotate control panel up and rest flange over rail. “ Attach control panel to legs with four screws. Correctly assembled burner tube and valve.
- Page 12 Shelves ‘ Snap shelves into small slots on rail. Slots Tab fully secured Shelf 12 • 463350505...
- Page 13 Top Casting, Handle and Control Knobs ‘ Attach top casting with shoulder bolts. “ Attach handle with wing nuts. “ Push control knobs onto valve stems. Logo Plate Bezel Temperature Gauge Handle Control Knob Qty. 2 Qty. 2 Temperature Gauge Top Casting 463350505 •...
- Page 14 Vaporizer Tents, Cooking Grid and Warming Rack ‘ Note correct position of vaporizer tents directly over burners. LP Tank ‘ LP tank is sold separately. Use only with an (over-fill protection device) OPD equipped LP tank. Fill and leak check before attaching to grill and regulator.
- Page 15 Grease Tray and Grease Pan ‘ Slide grease tray onto grill bottom. “ Slide grease pan onto grease tray. CAUTION Failure to install the grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Tray Grease Pan Do not be concerned if you have some...
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Page 16: Use And Care
USE AND CARE DANGER • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. • When LP tank is over 80% full, the safety relief valve on the LP tank could activate, releasing gas and cause an intense fire with risk of property damage, serious injury or death. - Page 17 LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank"...
- Page 18 Hold coupling nut and regulator as shown for proper connection to LP tank valve. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. three-quarters turn is required to complete the connection.
- Page 19 • Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
- Page 20 CAUTION • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. • Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off.
- Page 21 Turning Grill Off • Turn all knobs to position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes.
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Page 22: Cleaning The Burner Assembly
Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill. Turn gas off at control knobs and LP tank. Remove cooking grids and vaporizer tents. Remove two pal nuts, carry-over tube and burners. Under grill remove grease pan and tray. - Page 23 Storing Your Grill • Clean cooking grates. • Store in dry location. • When LP tank is connected to grill, store outdoors in well- ventilated space and out of reach of children. • Cover grill if stored outdoors. • Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors.
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Page 24: Cooking Table
Cooking Table Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time. -
Page 25: Troubleshooting
Troubleshooting Emergencies Possible Cause Gas leaking from • Old hose, cut in hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or tank. mishandling. Gas leaking from LP • Failure of tank valve from mishandling or tank valve. - Page 26 Troubleshooting ( continued Problem Possible Cause Burner(s) will not light • Push-button sticks at bottom.. using ignitor. • Sparking between ignitor and electrode. Burner(s) will not • See “GAS ISSUES:” match light. • Improper method of match-lighting. Sudden drop in gas •...
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- Page 32 Please register your grill online at: Sirvase registrar su parrilla en línea, en: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card./Si la registra en línea, no es necesario que envíe esta tarjeta de registro.) 32 •...