Baxi TS Super Installation And Servicing Instructions

Bermuda inset 3 super fireside gas central heating units

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Baxi Bermuda Inset 3 Super
Fireside Gas Central Heating Units
FS, BB, CB
& BC Super
Installation and
Servicing Instructions
TS, BS, KS
& SC Super
Please leave these instructions with the user

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Summary of Contents for Baxi TS Super

  • Page 1 Please leave these instructions with the user Baxi Bermuda Inset 3 Super Fireside Gas Central Heating Units Installation and Servicing Instructions TS, BS, KS & SC Super FS, BB, CB & BC Super...
  • Page 2: Natural Gas

    Everyone who works at Baxi has a commitment to quality because we know that satisfied customers mean continued success. We hope you get a satisfactory service from Baxi. If not, please let us know. Baxi is a BS-EN ISO 9001...
  • Page 3: Table Of Contents

    Contents Section Page Introduction Technical Data Site Requirements Electrical Installation Commissioning the Fire Arranging the Coals Checking for Spillage Annual Servicing 10.0 Changing Components 11.0 Fault Finding 12.0 Flow Charts 13.0 Short Parts List...
  • Page 4: Introduction

    Care must be taken when handling these articles to ensure the release of dust or fibres is kept to a minimum. NOTE: All illustrations show the Inset 3 TS Super. The procedure for Installation, Commissioning, Servicing etc. is the same for all Bermuda Inset 3 Super models...
  • Page 5: Technical Data

    2.0 Technical Data Bermuda Inset 3 TS, BS, FS, KS Super Bermuda Inset 3 BB, CB, SC, BC Super Notice Discolouration of wall surfaces The fire is set for Gas Type G20 at 20mbar. Most heating appliances generate warm air convection currents and transfer heat to any wall surface against which they are situated.
  • Page 6: Site Requirements

    460mm Min 3.0 Site Requirements 560mm Max Fireplace Opening Fireplace 560mm Opening 1. The principal site requirements are determined 590mm by the boiler unit, but the following details are essential for the correct installation of the fire unit: Fireplace Opening (Fig. 2): Height: 560mm (22in) min Fireplace Opening...
  • Page 7 3.0 Site Requirements Ventilation 1. Ventilation air supply should be in accordance with the relevant standards. In GB this is BS 5440 Pt 2. In IE this is the current edition of I.S. 813 “Domestic Gas Installations”. The permanent ventilation area size requirements are as shown: 80.1cm 12.42in...
  • Page 8: Electrical

    4.0 Electrical Electrical Supply 1. Electricity is supplied to the fire unit via the plug Wiring Key and cable assembly provided with the fire. b - Blue 2. The cable must be connected to the 4 pin plug br - Brown and socket on the boiler.
  • Page 9: Installation

    5.0 Installation Initial Preparation 4 Pin Electrical Plug 1. Unpack the fire unit from the carton. The coal bed and fender assemblies are packed in Fig. 6 individual boxes within the main carton and should be left in these until required. 2.
  • Page 10 1.0 Introduction 4 Pin Electrical Plug Making the Electrical Connection (continued) (50/5 model) 1. Take the 3 pin plug and lead assembly from the gas fire contents kit. 2. Remove the 4 pin electrical plug from the boiler Fig. 10b (Figs.10b), remove the cover from the 4 pin plug and undo the cable clamps (Fig.
  • Page 11 5.0 Installation Fitting the Fire Fig. 11 Fire Surround Trim 1. Remove the fire surround trim from its poly bag (Fig. 11). The fire surround should be Control Panel handled with care. Assembly Bottom 2. Position the fire surround trim around the fire combustion box and lower it into position, taking care not to trap the cable from the control panel Fig.
  • Page 12 5.0 Installation Electrical Supply Fitting the Fire (continued) From Boiler Base 7. Fit the fire gas supply pipe at the motorised valve inlet (Fig. 18). 8. Fit the fire gas supply pipe to the gas service cock on the right hand side of the boiler base Control Box ensuring gas soundness is done at both Fig.
  • Page 13: Commissioning The Fire

    6.0 Commissioning the Fire Commissioning the Fire Pressure Test Point Sealing Screw 1. Turn on the main gas and electrical supply and press the button (Fig. 24) to check that the illumination effect operates. 2. Turn the gas service cock to the fire and boiler on position as shown, then purge according to in GB BS 6891 and in IE the current edition of I.S.
  • Page 14: Arranging The Coals

    Keep the coals away from children at all times. Never use coals other than those originally supplied or Genuine Baxi Spare Rear Coal Side Parts. Never put additional coals on the fire.
  • Page 15 7.0 Arranging the Coals Arranging the Coals (cont) Finial Fender Fender 7. At this point it is necessary to fit the fender assembly. 8. Remove the fender from its packing (Fig. 30) (on FS, BB, CB, BC models screw the finials to the fender assembly).
  • Page 16: Checking For Spillage

    8.0 Checking for Spillage Checking for Spillage CAUTION - Whilst checking for spillage care must be taken to avoid touching hot panels. 1. Before checking for spillage the worst likely operating environment for the appliance must be created. To do this, close all doors and windows in the room and operate any ceiling or extractor fans that may be present, on the wall or within other appliances.
  • Page 17 8.0 Checking for Spillage Completion Captive Nut 1. Take the black painted extension piece, Door Shield captive nut and screw from the fire contents kit. 2. Fit the captive nut to the rear edge of the door shield, over the hole (Fig. 34). 3.
  • Page 18: Annual Servicing

    Fig. 39 should be avoided. Keep the coals away from children at all times. Never use coals other than those originally supplied or Genuine Baxi Spare Parts. Never put additional coals on the Controls Access Door fire. Please read section 1.3 Important Fig.
  • Page 19 4. The thermocouple cannot be changed as an individual component. The complete assembly must be replaced in the event of one or other component failure(s). 5. Only use a Genuine Baxi Spare Part. Pilot Aeration Hole Pilot/A.S.D. Fig. 51 Assembly...
  • Page 20 (Fig. 52). Burner 2. If necessary the coals can be cleaned with a very soft brush, and can be retouched using the black stain available direct from Baxi or from your local Baxi Spares Stockist. Quote Part N 043224 when ordering.
  • Page 21: Changing Components

    Keep the coals away from children at all times. Never use coals other Controls Access Door than those originally supplied or Genuine Baxi Fender Assembly Spare Parts. Never put additional coals on the Fig. 59 fire.
  • Page 22 10.0 Changing Components Boiler Hood 10.1 Changing Components (continued) 9. Remove the two screws retaining the sides of Flue the fire combustion box to the fire base tray Spigot (Fig. 67). 10. Remove the two screws inside the flue spigot (Fig.
  • Page 23 10.0 Changing Components 10.3 Pilot/A.S.D. Assembly Control Box Heat Shield NOTE: The thermocouple cannot be changed as an individual component. The complete Control Box assembly must be replaced in the event of Heat Shield one or other component failure(s). Retaining Screw 1.
  • Page 24 10.0 Changing Components 10.4 Control Box Control Box Heat Shield 1. Disconnect the earth point. Heat Shield Retaining Screw 2. Remove the control box heat shield retaining screw and place the shield to one side (Fig. 74). 3. Disconnect all of the wiring connections from the control box taking note of their positions (Fig.
  • Page 25 10.0 Changing Components Fire Surround Trim 10.6 Control Panel 1. Disconnect the control panel connector from the front of the valve bracket (Fig. 79). 2. Lift the surround trim away from combustion box (Fig. 78). 3. Remove the cable clamp which secures the control panel cable (Fig.
  • Page 26 Bulbs IMPORTANT: Only replace the bulb/s with a 12V 20W halogen capsule bulb available at most DIY outlets, specialist electrical stores or through Baxi. 1. Remove the coals, placing them on a newspaper or similar to prevent soiling furnishings. 2. Lift out the glass retaining assembly (Fig. 81).
  • Page 27: Fault Finding

    11.0 Fault finding Before starting Fault Finding carry out preliminary electrical system checks i.e. Earth Continuity, Polarity, Short Circuit and Resistance to Earth. Does Does Does Does the main illumination the pilot START the fire modulate burner effect work ? light ? high to low ? light ?
  • Page 28: Flow Charts

    Sequence of Automatic 12.0 Flow Charts Control System IGNITION ADJUSTMENT SHUT OFF Press ON button & hold for a System is reset minimum of 3 seconds ON neon ON neon Press OFF Press MAX button activated deactivated button Start gas to pilot Gas closed start spark ON button...
  • Page 29 12.0 Flow Charts In the event of a gas or electrical failure ELECTRICITY GAS OFF Gas closed Safety lock out ON neon Press OFF de-activated button System is reset Press ON button START IGNITION SEQUENCE...
  • Page 30: Short Parts List

    13.0 Short parts list Short Parts List Key G.C. Description Manufacturers Part No. E37 182 Switch Control Panel 246358 E37 183 Decal Controls 246359 E37 189 Lamp Capsule 12v 20w 246365 E60 865 Burner 247238 E04 808 Oxypilot 240096 E25 190 Motorised Valve Kit 244951 E37 200...
  • Page 31 Baxi manufacture a comprehensive range of products for the domestic heating market Gas Central Heating Boilers (Wall, Floor and Fireside models). Independent Gas Fires. Renewal Firefronts. Gas Wall Heaters. Solid Fuel Fires. If you require information on any of these products,...
  • Page 32 B A X I P O T T E R T O N Brownedge Road Bamber Bridge Preston Lancashire PR5 6SN After Sales Service 08706 096 096 Technical Enquiries 08706 049 049 www.baxi.co.uk Comp N 247852 - Iss 5 - 1/03...

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