Keating Of Chicago 240V Service Manual

Custom pasta system electric

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CUSTOM
PASTA
SYSTEM
ELECTRIC
SERVICE
MANUAL
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com
Part # 000000
Electric Pasta 0107
09/07

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Summary of Contents for Keating Of Chicago 240V

  • Page 1 CUSTOM PASTA ™ SYSTEM ELECTRIC SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATING www.keatingofchicago.com Part # 000000 Electric Pasta 0107 09/07...
  • Page 2 Improper installation can cause damage, injury or death. Using any parts other than genuine, Keating of Chicago, Inc. factory manufactured part relieves the manufacturer of all warrant and liability. Keating of Chicago, Inc. (manufacturer reserves the right to change ™...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION I SPECIFICATIONS ....1 SECTION II INSTALLATION Shipment and Transit ......1 Installation .
  • Page 4: Section I Specifications

    Split baskets are required for these models. SPECIFICATIONS MODEL CAPACITY HEIGHT MODEL kW @ 240V valve SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
  • Page 5: Ii Installation

    ™ • Keating Custom Pasta Systems are intended for other than household use. • ALWAYS instruct new employees on proper pasta system operation. • A Custom Pasta System ™ should be operated ONLY by properly trained personnel. • ALWAYS turn pasta system off each night. •...
  • Page 6: Electrical Connection

    POSITIONING CLEARANCES Combustible Non-Combustible Construction Back 6" Right Side 6" Left Side 6" The pasta cooker must be no closer than 6" from any combustible material. When placed under an exhaust hood with a fire retardant system it must comply with ANSI/UL 507-(Latest Edition) and ANSI/NFPA 96- (Latest Edition).
  • Page 7: Section Iii Operation

    In most cases the health department will not allow a direct connection between the cooker drain and the floor receptical. Contact your local health department for specific information in your area. III OPERATION FILLING NOTE: Before filling the Pasta System make certain the vessel is sanitized, dry and the drain valve is completely closed.
  • Page 8: Drain

    procedures below for your model. NOTE: Use of sodium chloride during the cooking process will have a detrimental effect on the cooker tank and will void the warranty. OPERATION OF THIS PASTA SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED PROCEDURES.
  • Page 9: Electronic Timer

    3. Drain water from Pasta System. 4. Fill Pasta System vessel with water. See page 7 – Filling. UNDER NO CIRCUMSTANCES SHOULD THE PASTA SYSTEM LEFT UNATTENDED BOIL-OUT. TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES.
  • Page 10: Section Iv Maintenance

    contacts will open, the display will flash, and the audible alarm will sound. To cancel the audible alarm, press any button. C. PAUSE FEATURE To pause a cycle in progress, press any button. The relay output contacts will open, the display will flash, and the countdown will pause.
  • Page 11 B. The Water Auto-Fill and Low Water Safety Shut- Off Systems The water supply connection, located at the bottom rear of the Pasta System and marked water, is a standard female pipe connection. The water pressure should be between 20-60 psi. If the pressure exceeds 60 psi, a pressure regulator must be used.
  • Page 12: Section V Service And Parts Information

    V SERVICE AND PARTS INFORMATION THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN AT THE BREAKER PRIOR TO SERVICE. AUTO-FILL SYSTEM The auto-fill system allows the automatic addition of water to the pasta cooker during cooking or idle function.
  • Page 13: Section Vi Service Diagnosis

    VI SERVICE DIAGNOSIS TROUBLE SHOOTING The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company.
  • Page 14 COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Unit is out of power 1. Check electrical connection. 2. Check fuses. 3. Check Hi-Limit control. PROBLEM Pasta Cooker has poor recovery or runs cold. Contactor chatters. Basket-Lift mechanism does not operate. Basket-Lift motor runs, but basket doesn’t move.
  • Page 15: Section Vii Parts List

    VII PARTS LIST CUSTOM PASTA SYSTEM ELECTRIC CONTROL PANEL ASSEMBLY Fig 7-1 ITEM # DESCRIPTION INDICATING LIGHT, AMBER, POWER ON TOGGLE SWITCH– MAIN ON-OFF INDICATING LIGHT, GREEN, THERMOSTAT HEATING INDICATING LIGHT, WATER FILLING MANUAL WATER FILL BUTTON NUT WITH BOOT DIGITAL TIMERS 14"...
  • Page 16 PARTS LIST FOR CUSTOM PASTA SYSTEM ITEM DESCRIPTION HEATING ELEMENT 220V 6500W HEATING ELEMENT DRAIN VALVE – 1" FRONT DRAIN VALVE HANDLE – 1" FRONT DRAIN VALVE – 1 /4" FRONT TERMINAL BLOCK – 600V 3P 175AMP CIRCUIT BREAKER 40AMP 1P FUSE 300V 3AMP SOLENOID VALVE CONTACTOR 110V 3P 50AMP...
  • Page 17 PARTS LIST FOR 14" DROP-IN CUSTOM PASTA SYSTEM DESCRIPTION THERMOSTAT DIAL PLATE AMBER INDICATING LIGHT GREEN INDICATING LIGHT BLUE INDICATING LIGHT PUSH BUTTON MOMENTARY SWITCH TOGGLE SWITCH – ON-OFF THERMOSTAT KNOB THERMOSTAT HEATING ELEMENT DRAIN VALVE – 1" FRONT DRAIN VALVE HANDLE – 1" DRAIN PARTS LIST FOR 18"...
  • Page 18: Section Viii Wiring Diagrams

    VIII WIRING DIAGRAMS 14" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS)
  • Page 19: 14" Electric Pasta With 138 Timers

    14" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM...
  • Page 20: 18" & 20" Electric Pasta With 138 Timers

    18" & 20" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM...
  • Page 21 18" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS)
  • Page 23 ____________________________________ REMARKS: I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ________________________________________________________________________ DATE: SERVICE INFORMATION KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com...

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