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HTC Typhoon Service Manual

Htc typhoon smartphone service manual
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HTC confidential
© 2004, HTC Corporation. All rights reserved.
Service Manual
Typhoon
for
HTC Proprietary
Confidential Treatment Requested
SEPT 20, 2004
HTC Corp.
Engineering Mobility
Rev. A04
TOTAL 60
CONT.ON. 2 PAGE NO. 1

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Summary of Contents for HTC Typhoon

  • Page 1 Service Manual Typhoon HTC Proprietary Confidential Treatment Requested Rev. A04 SEPT 20, 2004 HTC Corp. Engineering Mobility HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 2 PAGE NO. 1...

  • Page 2: Cont.on. 3 Page No

    TITLE: Service Manual for Typhoon REV. DATE CONTENTS DEP. REVISED APP´D STGE.PER. 6/16 First reversion 9/10 Revise 9/20 Add in RF spec HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 3 PAGE NO. 2...

  • Page 3: Table Of Contents

    7.2 Smartphone Reset 7.4 Software Backup to SD card Chapter 8 - RF Antenna test spec andf criteria 8.1 Antenna Test Specification 8.2 Antenna Test Criteria HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 4 PAGE NO. 3...

  • Page 4: Htc Corporation. All Rights Reserved. Total 60 Cont.on. 5 Page No

    12.2 Accessory Spare parts list 12.3 Board level parts list Chapter 13 - Board Level Repair 13.1 Components to be Replaced 13.2 Problem Identification &Troubleshooting HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 5 PAGE NO. 4...

  • Page 5: Chapter 1 - Introduction

    Chapter 1 - Introduction This manual provides the technical information to support the service activities of Typhoon. It contains highly confidential information, so any or all of this document should not be revealed to any third party. 1.1 History Reversion...

  • Page 6: Chapter 2 - Product Specifications

    Ambient Light Sensor for LED power consumption Device to device Bluetooth connectivity Infrared IrDA SIR USB mini-B plug and receptacle CMOS Camera Color Resolution: VGA Min 5 Lux Preview Mirror HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 7 PAGE NO. 6...
  • Page 7 User Manual, Quick Start Guide, Sync. Software CD Option Car Adapter Traveler Charger with back up battery charging slot Car kit with Car Stereo Mute function Carrying case HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 8 PAGE NO. 7...

  • Page 8: Chapter 3 - Servicing Tools

    Chapter 3 - Servicing Tools This chapter provides information for the servicing tools for Typhoon. List of Servicing Tools Item Remark Disassembly tools Plastic stick for dismantle the unit Cleaning wipers Precision screw driver 0.9mm Philips Screw driver Protective Film...

  • Page 9: Chapter 4 - Assembling And Disassembling

    Precision driver flat(θ) type 0.9 mm Special Made Plastic Stick Disassembly process Front side Rear Side Remove antenna rubber, battery cover, battery from unit HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 10 PAGE NO. 9...
  • Page 10 2. Move the stick slightly from lower side to upper to release the 6 hooks (3 each at both side) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 11 PAGE NO. 10...
  • Page 11 LCD at the upside part near antenna MB+LCD have been remove from front panel. Please keep the LCD at clean surface. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 12 PAGE NO. 11...
  • Page 12 Next, remove the LCD from MB. Please notice that there are two double sides tape sticked between LCD and its FPC. These two tapes are reusable for assembly. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 13 PAGE NO. 12...
  • Page 13 Continue with Front panel disassembly Disassembly the switch board. 1. Release four screws which tighten the switch board to front panel. 2. Take out the switch board. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 14 PAGE NO. 13...
  • Page 14 Remove the numeric keypad, function keypad and Navigation keycap from the switch board. Nav.Keycap Remove the numeric keypad from the front panel. Numeric keypad Functional keypad HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 15 PAGE NO. 14...
  • Page 15 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 16 PAGE NO. 15...
  • Page 16 Note: Please protect the key part such as LCD, camera, MB in appropriate box/packing before sending as RTV part. Fail to do so, may cause such parts treated as OOW. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 17 PAGE NO. 16...
  • Page 17 OOW In this case, need to replace the camera lens with new one to finish the assembly. Disassembly process is Done. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 18 PAGE NO. 17...

  • Page 18: Assembling

    Assemble the numeric keypad. Put the Navigation keycap, functional keypad and switch board into front panel. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 19 PAGE NO. 18...
  • Page 19 Please notice to align the first white line for type 1 LCD. Second white line is for another type LCD. Remark: Make sure the LCD is installed properly. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 20 PAGE NO. 19...
  • Page 20 Before assembly the front panel, please check the receiver pin is not deformed. Hold the MB together with LCD into front panel. Please pay attention to Receiver PIN. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 21 PAGE NO. 20...
  • Page 21 Assemble the Switch board FPC connector. Fasten the screw which fix the MB to front panel. Torque:0.7±0.05 kgf-cm Now to assemble rear cover. Starting from bottom part HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 22 PAGE NO. 21...
  • Page 22 Fasten four screws located on the upper & lower of unit. Torque:1±0.1 kgf-cm Continue with antenna cover assembly Installed the cover starting from upper part HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 23 PAGE NO. 22...
  • Page 23 Install battery, battery cover, antenna rubber cover into unit Lock the battery cover Now unit is ready for functional test Assembly process is DONE. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 24 PAGE NO. 23...

  • Page 24: Mb Pre-Assembling

    B-SIDE There are two parts need to be pre-assembled: 1. EMI Gasket,72H00718-00 2. Mylar for PCB drop, Part no: 76H00710-00 Mylar for PCB *2 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 25 PAGE NO. 24...

  • Page 25: Lcd Pre-Assembling

    . Pre assembled part to Speaker module: 1. Mirror (74H00319-00) 2. Camera lens (71H00824-00) The Unit Assembly is done and ready for further tests.*** HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 26 PAGE NO. 25...

  • Page 26: Chapter 5 - Diagnostic Programs

    Chapter 5. Diagnostics Program 5.1 List of Test Item You will see HTC Copy right on the first page of Diagnostic program. - Totally there are 24 items content of Diagnostic test. Item Description Remark Pre- Test Use as internal test station on HTC...

  • Page 27: Test Procedure

    (b) Insert Diagnostic Mini SD card (provide by HTC) to Smartphone Unit (c) Set the Unit into Bootloader Mode ( Press & Hold Capture, then press Power button, then release power button first). Then press volume down button to download diagnostic to unit. Wait for “HTC logo” appears on screen, press Action key into Diagnostic test.
  • Page 28 Infrared port test Test with second unit RS232 TEST Link with PC/Notebook to check RS232 Link function Camera Test Test Camera Function Bluetooth Test Bluetooth function HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 29 PAGE NO. 28...

  • Page 29: Chapter 6 - Battery Test Procedure

    C. Current series jig.( with black and red cable) D. Cable E. Battery with extension cable Connect cable (D) to positive polarity of power supply (A) and current meter (B) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 30 PAGE NO. 29...
  • Page 30 Note : Need to put SIM card first on the unit. 7. Remove original main battery and install battery fixture (E) 8. Turn on power supply ( 4V) and current meter ( 2A) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 31 PAGE NO. 30...
  • Page 31 Check current value on the current meter, Current value must under 0.3 mA, if over, it means M/B failed, please replace M/B for repair. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 32 PAGE NO. 31...

  • Page 32: Battery Capacity Test

    2. U n i t I n f o 3. R u n B a t R u n D w n 5. Checksum HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 33 PAGE NO. 32...
  • Page 33 (a) The Battery Rundown Test program is available for the battery in 6-months Warranty period ONLY. (b) How to check the warranty period Check unit serial no or Manufacture Date. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 34 PAGE NO. 33...

  • Page 34: Chapter 7 - Software Upgrade Procedure

    PC. (d) *Attach AC Adapter to USB cable (It’s necessary to attach AC Adapter to unit to prevent software upgrade fail). HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 35 PAGE NO. 34...
  • Page 35 (e) Run “RUU” tool under Window 2000. Then Click “Next” to continue. (f) Select the location to save file then click “Next” to continue. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 36 PAGE NO. 35...
  • Page 36 (g) On your PC, it will show below messages, Check the option on screen: (h) Follow the instruction shown on screen, check the selection part: HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 37 PAGE NO. 36...
  • Page 37 (i) During the process, PC will show current information about your smart phone, choose update after confirm. (k) Choose NEXT if you have verified and want to update HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 38 PAGE NO. 37...
  • Page 38 (l)It will take about 10 minutes to complete. (j) PC will show the RUU progress (k) When software upgrade is finished, the Unit will reboot automatically. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 39 PAGE NO. 38...
  • Page 39 Download SD image? Download SD image? Format FAT success Format FAT success IIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII Writing OS… Success.Press any key. Unit has been re-flash successfully. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 40 PAGE NO. 39...

  • Page 40: Smartphone Reset

    Windows Mobile MFG default. Do you want to proceed? Please enter the following button word”1234” and press YES HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 41 PAGE NO. 40...

  • Page 41: Software Backup To Sd Card

    Per customer request, due to security reason, UPGRADE/ Reflash to different CID will be blocked, and will not continue. Repair for different region or Customer ID should be treated as OOW repair. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 42 PAGE NO. 41...

  • Page 42: Chapter 8 - Rf Antenna Test Spec Andf Criteria

    TX Phase RMS Error -104 TX Phase Peak Error -104 TX Frequency Error -104 Check TX Power -104 Check TX Power -104 Check TX Power HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 43 PAGE NO. 42...
  • Page 43 TX Phase RMS Error -104 TX Phase Peak Error -104 TX Frequency Error -104 Check TX Power -104 Check TX Power -104 Check TX Power -104 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 44 PAGE NO. 43...
  • Page 44 TX Phase RMS Error -104 TX Phase Peak Error -104 TX Frequency Error -104 Check TX Power -104 Check TX Power -104 Check TX Power -104 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 45 PAGE NO. 44...

  • Page 45: Chapter 9 - Inspection Criteria

    Chapter 9 – Inspection Criteria 9.1 Definition The inspection criteria HTC defined is for service center repair ONLY. All service centers must follow below inspection criteria to judge if customer returned unit is exactly “defective” caused by out of HTC’s specification. 9.2 Inspection Area...

  • Page 46: Chapter 10 - Trouble Shooting

    Can not charge Main Board defects AC Adapter defects DC Converter defects Cradle defects Attach AC adapter. Battery damage Power LED indicates Main Board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 47 PAGE NO. 46...

  • Page 47: Htc Confidential

    Battery power run out Battery can not hold charge Power off during operation Main Board defects Shutdown immetiately Main Board defects in anytime (2) System HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 48 PAGE NO. 47...
  • Page 48 SD socket on Switch-board defects not eject Switch Board defects SD card write SD write protection fail protection under OS malfunction Main Board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 49 PAGE NO. 48...
  • Page 49 Internal speaker defects Audio play Noise sound when playing problem with music or ringtones thru speaker internal speaker Main Board defects Abnormal volumn Main Board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 50 PAGE NO. 49...
  • Page 50 The Q'ty of bad pixels is out LCD defects pixels on LCD of spec (inspection criteria) Dust on LCD surface Clean LCD then Re-assembly contamination HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 51 PAGE NO. 50...
  • Page 51 App1/2 button Metal Dome defects Switch Board defects Defective Navigation button does not Navigation Navigation button defects work properly button Navigation switch defects (7) Camera HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 52 PAGE NO. 51...
  • Page 52 No service (signal) Reset the phone (x Storage) Main Board defects Testing fail by RF Tester Antenna defects (other phone function ) Main Board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 53 PAGE NO. 52...

  • Page 53: Main Unit

    WW: Week Code (01~54) PP: Product Code DB->ST20A ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10 Label Characteristic Material: polyester Color: White Ink: B110 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 54 PAGE NO. 53...

  • Page 54: Chapter 12 - Exploded Diagram & Spare Parts List

    CHP 12 Exploded diagram & Spare Part List HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 55 PAGE NO. 54...

  • Page 55: Spare Parts List

    99HAD00X-XX 72H00584-00 35H00044-00 Main Battery Metal support FRU MB Q’ty：1 Q’ty：1 Q’ty：1 76H00595-00 76H00596-00 76H00597-00 Poron, LCD Poron,LCD Gasket support,H48,Typh ground,L32,Typhoo Q’ty：1 Q’ty：1 Q’ty： HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 56 PAGE NO. 55...
  • Page 56 Camera lens Gasket fabric 76H00598-00 71H00824-00 72H00718-00 Q’ty：1 Q’ty：1 Q’ty：1 Liquid damage Mirror Mylar mini SD indicator 76H00561-00 77H00193-00 74H00319-00 Position of label on unit HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 57 PAGE NO. 56...

  • Page 57: Chapter 13 - Board Level Repair

    Chapter 13- Board Level Repair If you are authorized by HTC to perform board level repair , you could ask below material/parts from HTC . 13.1 Problem Identification & Troubleshooting (1) Basic Repair Instructions for Component Replacement： Step 1. Place the solder-proof tape to cover the surrounding area of the components which being replaced.

  • Page 58: Main Board

    HTC Part No REMARK Power switch button 36H00230-00M Volume up 36H00230-00M Volume down 36H00230-00M Camera capture 36H00230-00M Connector FPC,39P (LCD ) 75H00371-00 Con 3 36H00208-00M MIC1 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 59 PAGE NO. 58...
  • Page 59 RF Antenna connector 75H00160-00 WSW1 Camera connector (20P) 75H00337-00 CON4 Battery connector 75H00332-00M CON10 Mini SD Connector 75H00352-00 CON6 SIM Connector (6p) 75H00378-00 CON 9 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. 60 PAGE NO. 59...

  • Page 60: Total

    CON5 Connector B to B(Keypad Connector,16P) Back up capacitor 16H00005-00 Audio Jack 36H00059-00 ACON1 I/O Mini USB connector 75H00379-00 CON7 ~End of Service Manual~ HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 60 CONT.ON. F PAGE NO. 60...

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