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Pre-Start-Up - Carrier AQUAZONE 50PSW036-360 Installation And Service Instructions Manual

Water-to-water source heat pump with puron refrigerant (r-410a)
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WATER SOLENOID VALVES - - Watersolenoid valves
may beused o nvariable flowsystems and ground w ater instal-
lations. A typical wellwater c ontrol valve wiring which can
limitwaste w ater inalockout condition isshown i nFig.14. A
slow closing v alve may berequired toprevent water halmner.
When using a slowclosing valve, s pecial wiringconditions
need t obeconsidered.
The valve takes a pproximately
60sec-
onds t oopen ( very littlewater will flowbefore 4 5seconds)
and
it activates thecompressor
onlyafter t hevalve is completely
opened byclosing i tsend switch. When wired asshown, the
valve willhave t he following o perating characteristics:
1. Remain open d uring a lockout.
2. Draw approximately
25to35-va t hrough t he
'°Y" signal
of the thermostat.
I IMPORTANT:
This
can overheat
the anticipators
of I
electromechanical
thennostats.
Only
use relay
based
I
electronic
thermostats.
PRE-START-UP
System Checkout
E
When the installation
is complete,
follow the system checkout
procedure
outlined
below before
starting up the system. Be sure:
1. Voltage is within the utilization
range specifications
of the
unit compressor
and fan motor, and voltage is balanced
for 3-phase units.
2. Fuses, breakers and wire are correct size.
3. Low voltage wiring is complete.
4. Piping and system flushing is complete.
5. Air is purged from closed loop system.
6. System is balanced as required. Monitor if necessary.
7. Isolation valves are open.
8. Water control valves or loop pumps are wired.
9. Transfonner
switched to lower voltage tap if necessary.
10. Service/access
panels are in place.
11. Control field-selected
settings are correct.
FIELD SELECTABLE
INPUTS
Jumpers and DIP (dual in-line package) switches on the
control board are used to customize unit operation and can be
configured in the field.
IMPORTANT:
Jumpers
and DIP switches
should
only
[
be clipped
when power to control board has been turned
I
off.
Complete
C
Control
Jumper
Settings
(See
Fig. 4-7)
WATER
COIL
FREEZE
PROTECTION
(FP1)
LIMIT
SETTING--Select
jumper
3, (JW3-FP1
Low Temp)
to
choose FP1 limit of 10 F or 30 E To select 30 F as the lhnit,
DO NOT clip the jumper. To select 10 F as the limit, clip the
jumper.
ALARM
RELAY
SETTING
-- Select jumper
1 (JWl-AL2
Dry) for connecting
alarm relay terminal (AL2) to 24 vac (R)
or to remain as a dry contact (no connection).
To connect AL2
to R, do not clip the jumper.
To set as dry contact, clip the
jumper.
Complete
C Control
DIP
Switches
E
The
Complete
C control
has one
DIP switch
block
with five
switches.
See Fig. 4-7.
PERFORMANCE
MONITOR
(PM) -- DIP
switch
1 will
enable or disable this feature. To enable the PM, set the switch
to ON. To disable the PM, set the switch to OFF.
STAGE 2 -- DIP switch 2 will enable or disable compressor
delay. Set DIP switch to OFF for Stage 2 in which the compres-
sor will have a 3-second delay before energizing.
DIP switch 3
is not used. DIP switch 4 is not used. DIP switch 5 is used to
initiate one or 3 tries for the FP1 fault. If water freeze protec-
tion for the water coil is needed, then DIP switch 5 can be set to
lock out on the FP1 fault after one try.
Deluxe
D
Control
Jumper
Settings
(See
Fig. 8 and 9)
WATER
COIL
FREEZE
PROTECTION
(FP1)
LIMIT
SETTING--Select
jumper
3, (JW3-FP1
Low Temp)
to
choose FP1 lhnit of 10 F or 30 E To select 30 F as the limit,
DO NOT clip the jumper. To select 10 F as the lhnit, clip the
jumper.
ALARM
RELAY
SETTING-
Select jumper
4 (JW4-AL2
Dry) for connecting
alarm relay terminal (AL2) to 24 vac (R)
or to remain as a dry contact (no connection).
To connect AL2
to R, do not clip the jumper.
To set as dry contact, clip the
jumper.
LOW PRESSURE
SETTING
--
The Deluxe D control can
be configured
for Low Pressure Setting (LP). Select jumper
1
(JW1-LP
Norm Open) for choosing between low pressure in-
put normally
opened
or closed.
To configure
for normally
closed operation,
do not clip the jumper. To configure for nor-
mally open operation, clip the jumper.
Deluxe
D Control
DIP
Switches
_
The
Deluxe
D
control has 2 DIP switch blocks. Each DIP switch block has 8
switches and is labeled either S1 or $2 on the circuit board. See
Fig. 8 and 9.
DIP SWITCH
BLOCK
1 (S1) -- This set of switches
offers
the following options for Deluxe D control configuration:
Performance
Monitor
(PM) -- Set switch 1 to enable or dis-
able performance
monitor. To enable the PM, set the switch to
ON. To disable the PM, set the switch to OFE
Compressor
Relay Staging Operation
--
Switch
2 will en-
able or disable compressor
relay staging operation.
The com-
pressor relay can be set to turn on with Stage 1 or Stage 2 call
from the thermostat.
This setting is used with dual stage units
(units with 2 compressors
and 2 Deluxe D controls) or in mas-
ter/slave applications.
In master/slave
applications,
each com-
pressor and fan will stage according
to its switch 2 setting. If
switch is set to Stage 2, the compressor
will have a 3-second
delay before energizing
during Stage 2 demand.
NOTE: If DIP switch is set for Stage 2, the alarm relay will not
cycle during Test mode.
Heating/Cooling
Thermostat
Type -- Switch 3 provides
selec-
tion of thermostat
type. Heat pump or heat/cool
thermostats
can be selected. Select OFF for heat/cool thermostats.
When in
heat/cool mode, Y1 is used for cooling Stage 1, Y2 is used for
cooling Stage 2, Wl is used for heating
Stage 1 and O/W2 is
used for heating Stage 2. Select ON for heat pump applications.
In heat pump mode, Y1 used is for compressor
Stage 1, Y2 is
used for compressor
Stage 2, Wl is used for heating Stage 3 or
emergency
heat, and O/W2 is used for RV (heating or cooling)
depending
upon switch 4 setting.
O/B Thermostat
Type -- Switch 4 provides
selection for heat
pump O/B thermostats.
O is cooling output. B is heating out-
put. Select ON for heat pumps with O output. Select OFF for
heat pumps with B output.
Dehumidification
Fan Mode --
Switch 5 provides
selection
of normal or dehumidification
fan mode. Select OFF for dehu-
midification
mode. The fan speed relay will remain OFF dur-
ing cooling Stage 2. Select ON for normal mode. The fan speed
relay will turn on during cooling Stage 2 in normal mode.
Switches
6. 7. 8 -- Not used.
DIP SWITCH
BLOCK
2 ($2) -- Not used.
16

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