Carrier AQUAZONE 50PSW036-360 Installation And Service Instructions Manual

AQUAZONE TM
50PSW036-360
Water-to-Water Source Heat Pump
with PURON ® Refrigerant (R-410A)
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ................... 1,2
GENERAL ........................................ 2
INSTALLATION ............................. 2-16
Step 1 -- Check Jobsite ........................ 2
Step 2 u Check Unit ........................... 2
• STORAGE
• PROTECTION
• INSPECT UNIT
Step 3 -- Locate Unit ............................. 4
Step 4 -- Mount Unit ............................. 4
Step 5 -- Connect Piping ......................... 5
• WATER SUPPLY AND QUALITY
• WATER LOOP APPLICATIONS
• GROUND-WATER APPLICATIONS
• GROUND-LOOP APPLICATIONS
• UNIT LOAD PIPING
Step 6 -- Wire Electrical Connections ............ 7
• POWER CONNECTION
• SUPPLY VOLTAGE
• EXTERNAL LOOP POWER CONNECTION
• 208-V OPERATION
• 460-V OPERATION
Step 7 -- Wire Low Voltage Connections ........ 15
• THERMOSTAT CONNECTIONS
• WATER FREEZE PROTECTION
• ACCESSORY CONNECTIONS
• WATER SOLENOID VALVES
PRE-START-UP .................................. 16
System Checkout ............................. 16
FIELD SELECTABLE INPUTS ................ 16,17
Complete C Control Jumper Settings ........... 16
Complete C Control DIP Switches .............. 16
Deluxe D Control Jumper Settings ............. 16
Deluxe D Control DIP Switches ................ 16
Deluxe D Control Accessory Relay
Configurations ............................. 17
START-UP .................................... 17-19
Operating Limits
................................ 17
Unit Start-Up .................................... 17
Scroll Compressor Rotation ..................... 17
Flow Regulation ................................. 18
Cleaning and Flushing .......................... 18
Antifreeze ....................................... 18
Cooling Tower/Boiler Systems .................. 19
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems ................ 19
OPERATION ................................... 19,20
Power Up Mode ................................. 19
Units with Aquazone Complete C Control ....... 19
Units with Aquazone Deluxe D Control .......... 19
SYSTEM TEST ................................ 20,21
Page
Test Mode ....................................... 20
Retry Mode ......................................
21
Aquazone Deluxe D Control LED Indicators ..... 21
SERVICE ...................................... 21,22
Water Coil ....................................... 21
Refrigerant System .............................. 21
Condenser Cleaning ............................ 21
Checking System Charge ....................... 22
Refrigerant Charging ............................ 22
Air Coil Fan Motor Removal ..................... 22
TROUBLESHOOTING ........................ 22-24
50PSW START-UP CHECKLIST ........... CL-1,CL-2
IMPORTANT: Read the entire instruction manual before | starting installation.
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SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and the National Electrical Code (NEC)
for special installation requirements.
Understand the signal words -- DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARN-
1NG signifies hazards that could result in personal injury or
death. CAUTION is used to identify unsafe practices, which
would result in minor personal
injury
or product and property
damage.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500054-01 Printed in U.S.A. Form 50PSW-2SI Pg 1 7-09 Replaces: 50PSW-1SI