Sharp R-953(SL)M Service Manual page 31

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
1. CARRY OUT 3D CHECKS.
2. Disconnect wire leads from the thermal cut-out (GRILL).
3. Remove the two (2) screws holding the AH sensor
assembly to the exhaust duct and remove the AH
sensor assembly (only for R-963M)
4. Remove the two (2)screws holding the two (2) termi-
nals of the main wire harness to the two (2) grill heating
elements.
5. Remove the one (1) screw holding the exhaust duct to
the oven cavity top plate.
6. Remove the exhaust duct from the oven cavity top
plate.
7. By pushing the two (2) tabs holding the grill reflector to
MONITORED LATCH SWITCH, MONITOR SWITCH AND STOP SWITCH REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the control panel assembly referring to "CON-
TROL PANEL ASSEMBLY REMOVAL".
3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to
the oven cavity.
5. Remove the latch hook.
6. Remove the switch(es) from the latch hook by pushing
the retaining tab backwards slightly and turning the
switch(es) on the post.
7. Now the switch(es) is free.
MONITORED LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT
If the monitored latch switch, stop switch and monitor
switch do not operate properly due to a mis-adjustment,
the following adjustment should be made.
1. CARRY OUT 3D CHECKS.
2. Loosen the two (2) screws holding the latch hook to
the oven cavity front flange.
3. With the door closed, adjust the latch hook by moving
it back and forward or up and down. In and out play of
the door allowed by the latch hook should be less than
0.5 mm. The horizontal position of the latch hook
should be placed where the monitor switch has acti-
vated with the door closed. The vertical position of the
latch hook should be placed where the monitored latch
switch and stop switch have activated with the door
closed.
4. Secure the screws with washers firmly.
5. Make sure of the all switches operation. If the latch
head has not pushed the plungers of the monitor
switch with door closed, adjust the latch hook position.
At that time, the latch head should have pushed the
plungers of the monitored latch switch and stop switch.
If the latch head has not pushed the plungers of the
monitored latch switch and stop switch with door
closed, loose two (2) screws holding latch hook to
oven cavity front flange and adjust the latch hook
position.
After adjustment, make sure of following:
1. In and out play of door remains less than 0.5 mm when
latched position. First check the latch hook position,
pushing and pulling upper portion of the door toward
GRILL HEATING ELEMENTS REMOVAL
R-953/963M - 29
the oven cavity top plate, slide the grill reflector toward
the magnetron. And then lift up the grill reflector and
remove it.
8. Remove the one (1) screw holding the grill heater angle
to the grill heater reflector.
9. Straighten the two (2) tabs of the grill heater angle and
remove the grill heater angle from the grill reflector.
10.Remove the two (2) screws holding the earth plate to
the two (2) grill heating elements.
11.Remove the two (2) grill heating elements from the grill
reflector.
12.Now, the grill heating elements are free.
Post
Figure C-5. Switches
the oven face. Then check the lower latch hook posi-
tion, pushing and pulling lower portion of the door
toward the oven face. Both results (play of the door)
should be less than 0.5mm.
2. The stop switch interrupt the circuit before the door
can be opened.
3. When the door is opened the contacts (COM-NC) of
the monitor switch and monitored latch switch close.
And the contacts (COM-NO) of their switches open.
4. When the door is closed the contacts (COM-NC) of the
monitor switch and monitored latch switch open. And
the contacts (COM-NO) of their switches close.
5. Re-install outer case and check for microwave leakage
around the door with an approved microwave survey
meter. (Refer to Microwave Measurement Procedure.)
Door
Latch
Heads
Monitored
latch switch
Figure C-6 Latch Switches Adjustment
Stop switch
Monitor switch
Tab
Post
Monitored
latch switch
Latch hook
Tab
Stop switch
Monitor switch