Related Manuals for MULTIQUIP MQ600TD80
Summary of Contents for MULTIQUIP MQ600TD80
- Page 1 OPERATION AND PARTS MANUAL MODEL MQ600TD80 TRASH PUMP (DIESEL ENGINE) Revision #8 (11/13/09) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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Page 2: Proposition 65 Warning
PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 3 NOTES MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 3...
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Page 4: Table Of Contents
Explanation Of Codes In Remarks Column .... 42 Suggested Spare Parts ........... 43 Name Plate And Decals ........44-45 Specification and part number NOTE are subject to change without notice PAGE 4 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 5 All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 5...
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Page 6: Training Checklist
. e r i h c r o t y t i . e r Operator _________________________________________ Trainee __________________________________________ COMMENTS: PAGE 6 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 7: Daily Pre-Operation Checklist
. e r a r t e l i i l r . s t COMMENTS: MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 7... -
Page 8: Safety Message Alert Symbols
Potential hazards associated with MQ600TD80 Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 8 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 9 ALWAYS wear approved eye and hearing protection. This trash pump, other property, or the surrounding environment could NOTE be damaged if you do not follow instructions. MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 9...
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Page 10: Rules For Safe Operation
Multiquip for this equipment. Damage to the equipment and/or injury to user may result. PAGE 10 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 11: Rules For Safe Operation
■ High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns. MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 11... -
Page 12: Operation And Safety Decals
Machine Safety Decals The MQ600TD80 Centrifugal Trash pump is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. -
Page 13: Operation And Safety Decals
OPERATION AND SAFETY DECALS MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 13... -
Page 14: Specifications
These sound values are determine according to ISO 3744 for the sound power level (L) and ISO 6081 for the sound pressure level (L) at the operator's location. The sound measurements were obtained with the unit operation on pavement at nominal speed. PAGE 14 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 15 NOTES MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 15...
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Page 16: Pump Dimensions
MQ600TD80 — PUMP DIMENSIONS Figure 1. Pump Dimensions PAGE 16 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 17: Trailer Dimensions
Figure 2. Trailer Dimensions 5 . 5 6 , 1 . ) T 9 , 2 . ) H . ) H 6 , 1 MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 17... -
Page 18: Components
MQ600TD80 — COMPONENTS Figure 3. Pump Components PAGE 18 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 19 Contact your nearest Multiquip engine. For load conditions (pumping water) ALWAYS dealer for information on the components. run the engine at full speed . MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 19...
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Page 20: General Information
NEVER place the pump on soft soil . The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming. PAGE 20 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 21: Application
MQ600TD80 — APPLICATION Figure 4 below shows a typical application using the MQ600TD80 diesel powered trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 3 inches (76 mm) in diameter. -
Page 22: Pre-Setup (Pump)
Using a discharge line that is larger than the pump outlet will reduce friction and improve water flow. Similarly, a smaller line will reduce water flow by increasing friction. PAGE 22 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 23: Initial Start-Up (Engine)
Refer to the fuel tank capacity listed in Engine Specification Table 1. Figure 6. Engine Oil Filler Hole 4. Tighten fuel tank cap securely after filling. MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 23... - Page 24 When the charge indicator light goes maximum engine speed. (See Fig. 7) off, it can then be assumed that the charging system is working correctly. PAGE 24 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)
- Page 25 When pump is not in use, keep ignition starting key in a and listen for the engine to stop running. safe place, out of the reach of unauthorized persons. MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 25...
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Page 26: Towing Guidelines
MQ600TD80 — TOWING GUIDELINES Figure 10. Safety Chains/ Trailer Coupler Hook-up PAGE 26 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 27: Trailer Safety Guidelines
GVWR – Gross Vehicle Weight Rating (GVWR), is the maximum number of pounds the trailer can carry, includ- ing the fuel tank (empty). The GVWR of this trailer is 3,060 lbs. (1,388 Kg.). MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 27... - Page 28 1 through 7 Refer- 8. Repeat steps 1 through 6 on the remaining brakes. ence Table 10 for hydraulic brake troubleshooting guidelines. Figure 11. Hydraulic Brake Components PAGE 28 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)
- Page 29 " 3 " 4 " 5 " 6 3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically. MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 29...
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Page 30: Trailer Safety Guidelines
MQ600TD80 — TRAILER SAFETY GUIDELINES Figure 12. Wheel Lug Nuts Tightening Sequence NEVER! use an pneumatic air gun to NOTE tighten wheel lug nuts. PAGE 30 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 31: Trailer Wiring Diagram
MQ600TD80 — TRAILER WIRING DIAGRAM Figure 13. Typical Trailer Wiring Diagram MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 31... -
Page 32: Maintenance
When draining engine crankcase oil, place oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole PAGE 32 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 33 3. Clean the fuel strainer with diesel fuel. Replace fuel strainer if necessary. 4. Re-assemble IMSA fuel filter. 5. Bleed fuel system and check for fuel leaks. Figure 20. Fuel Tank/Drain Plug MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 33...
- Page 34 It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit. PAGE 34 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)
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Page 35: Maintenance
MQ600TD80 — MAINTENANCE Figure 21. Pump Vacuum Tester MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 35... -
Page 36: Preparation For Long Term Storage
Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump. Cover pump and engine with plastic covering or equivalent and store in a clean, dry place. PAGE 36 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 37: Troubleshooting (Pump)
. t r e l l l l e . r e e v i s ' r . l a MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 37... -
Page 38: Troubleshooting (Engine)
. l i o c a l l i o f i r ? l i . y r PAGE 38 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 39 . l a MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 39...
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Page 40: Trailer Brakes (Hydraulic)
? y l u l f e r r i u l f l l i F h t i u l f . d i PAGE 40 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 41 NOTES MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 41...
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Page 42: Explanation Of Code In Remarks Column
Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 42 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 43: Suggested Spare Parts
1 .... 511262 ..... BEARING 1 .... 511258 ..... SHAFT 1 .... 511236 ..... OIL SEAL 1 .... 34492 ....GASKET 3 .... EM20763 ..FILTER, FUEL MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 43... -
Page 44: Nameplate And Decals
MQ600TD80 — NAME PLATE AND DECALS NAMEPLATE AND DECALS PAGE 44 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 45 KIT, DECAL ..............1 ..INCLUDES ITEMS W/ ....................DECALS AVAILABLE ONLY AS KIT. SEE DECAL ILLUSTRATIONS ON PAGES 12 AND 13. AMLATE/DECAL LOCATION ASSY. MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 45...
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Page 46: Pump Impeller, Cleanout Discharge Assy
MQ600TD80 — PUMP IMPELLER, CLEANOUT, & DISCHARGE ASSY. PUMP IMPELLER, CLEANOUT, & DISCHARGE ASSY. PAGE 46 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 47: Pump Impeller, Cleanout Discharge Assy
LOCK WASHER M8 506308 HANDLE 511272 FRONT COVER 511221 6-INCH NPT NIIPPLE 511838 SHIM, BASE 0.5 MM 511839 SHIM, BASE 1.0 MM 511244 SHIM, KIT, IMPELLER MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 47... -
Page 48: Pump Suction Side Assy
MQ600TD80 — PUMP SUCTION SIDE ASSY. PUMP SUCTION SIDE ASSY. PAGE 48 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 49: Pump Suction Side Assy
SLOT HEAD BOLT 5/16 X 1-1/2 34496 GASKET 491210 PIPE PLUG NPT 1/4 492628 LOCK WASHER 3/4 492421 HHCS 3/4 NC X 3-1/2 X G5 MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 49... -
Page 50: Intermediate Plate Assy
MQ600TD80 — INTERMEDIATE PLATE ASSY. INTERMEDIATE PLATE ASSY. PAGE 50 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 51: Intermediate Plate Assy
SHAFT, IMPELLER 511236 OIL SEAL 511230 BREATHER PIPE COUPLING NPT 1/8 512787 COUPLING, PIPE 1/8 511265 ADAPTOR COVER 511253 GUARD (BEARING SIGHT GLASS) 511252 GUARD MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 51... -
Page 52: Trailer Assy
MQ600TD80 — TRAILER ASSY. TRAILER ASSY. TYPICAL 4-PLACES NOTES: RUBBER LIGHT SEAL IS INCLUDED WITH ITEM 2. PAGE 52 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 53: Trailer Assy
BRACKET, RH FENDER MOUNTING 512444 BRACKET, LH FENDER MOUNTING 492394 SCREW, HHC 1/2 X 1-1/2 492396 SCREW, HHC 1/2 X 2 512405 LIGHT CABLE HARNESS MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 53... -
Page 54: Battery/Fuel Assy
MQ600TD80 — BATTERY/FUEL ASSY. BATTERY/ FUEL ASSY. PAGE 54 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 55: Battery/Fuel Assy
BATTERY, 12 VOLT ..........1 ....SEE NOTE NOTE: BATTERY DIMENSIONS ARE 6-3/4" (WIDTH) X 8-3/8" (HEIGHT) X 13" (LENGTH) CAPACITY 650 AMPS RESERVE CAPACITY 160 MIN MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 55... -
Page 56: Hydraulic Brake Line Assy
MQ600TD80 — HYDRAULIC BRAKE LINE ASSY. HYDRAULIC BRAKE LINE ASSY. PAGE 56 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 57: Hydraulic Brake Line Assy
MQ600TD80 — HYDRAULIC BRAKE LINE ASSY. HYDRAULIC BRAKE LINE ASSY. PART NO. PART NAME QTY. REMARKS 34565 HYDRAULIC BRAKE LINE (SURGE) 34566 KIT, TORSION LINES MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 57... -
Page 58: Control Box Assy. (Deutz F4L913)
MQ600TD80 — CONTROL BOX ASSY. (DEUTZ F4L913 ENGINE) CONTROL BOX ASSY. (DEUTZ FL913 ENGINE) PAGE 58 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 59 PREHEAT LIGHT HOLDER ....... 1 ....FUNCTION NOT USED 0303053 CONTROL PANEL MOUNTING BRACKET 0302712 OIL SHUT-DOWN BYPASS SWITCH ....1 ....INCLUDES RUBBER BOOT MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 59...
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Page 60: Control Box Assy. (Deutz F4L914)
MQ600TD80 — CONTROL BOX ASSY. (DEUTZ F4L914 ENGINE) CONTROL BOX ASSY. (DEUTZ FL914 ENGINE) PAGE 60 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) -
Page 61: Control Box Assy. (Deutz F4L914)
500-0010-00 IGNITION SWITCH IP63 W/KEYS 610-1039-06 OVERLAY 4 LED W/DEUTZ 070-0010-00 LENS, LED RED 115-0810-00 CONTROL PANEL MOUNTING BRACKET 550-3080-01 GAUGE OIL 80 PSI 12VDC MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 61... - Page 62 MQ600TD80 — DOCUMENTATION BOX ASSY. DOCUMENTATION BOX ASSY. PAGE 62 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)
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Page 63: Documentation Box
DOCUMENTATION BOX ASSY. PART NO. PART NAME QTY. REMARKS EM963003 SCREW, HHC 1/4-20 X 3/4 EM923057 WASHER, FLAT 1/4 EM969079 NUT, NYLOC 1/4-20 29057 DOCUMENTATION BOX MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 63... -
Page 64: Terms And Conditions Of Sale - Parts
Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 64 —MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) - Page 65 NOTES MQ600TD80 TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 65...
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Page 66: Please Have The Model And Serial
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