MULTIQUIP Mikasa MVH-200DA2 Operations & Parts Manual
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MULTIQUIP Mikasa MVH-200DA2 Operations & Parts Manual

MULTIQUIP Mikasa MVH-200DA2 Operations & Parts Manual

Mikasa series reversible plate compactor (yanmar l70v6 diesel engine)
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OPERATION & PARTS MANUAL
SERIES
MODEL MVH-200DA2
REVERSIBLE PLATE COMPACTOR
(YANMAR L70V6 DIESEL ENGINE)
Revision #0 (01/27/06)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa MVH-200DA2

  • Page 1 OPERATION & PARTS MANUAL SERIES MODEL MVH-200DA2 REVERSIBLE PLATE COMPACTOR (YANMAR L70V6 DIESEL ENGINE) Revision #0 (01/27/06) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PAGE 2 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 3: Here's How To Get Help

    NOTE PAGE MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 3...

  • Page 4: Table Of Contents

    Control (A-type) Assembly ......... 38-39 Pump (A-type) Assembly ........40-41 Throttle (A-type) Assembly ........ 42-43 Specification and part NOTE number are subject to change without notice. PAGE 4 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 5: Parts Ordering Procedures

    24 hours. We will make every effort to ship Air Shipments the same day the order is received, if received prior to 2PM PST. Stock Orders must be noted on fax or web order form. WE ACCEPT ALL MAJOR CREDIT CARDS! MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 5...

  • Page 6: Specifications

    E / l c i r i o c E / l c i r s b l 8 / ) s b l o i s PAGE 6 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 7: Dimensions

    MVH-200DA2 — DIMENSIONS Figure 1. MVH-200DA2 Reversible Plate Compactor Dimensions . N I . n i . n i . n i MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 7...

  • Page 8: Plate Compactor

    DO NOT follow these directions. ALWAYS wear approved respiratory protection when required. CAUTI CAUTI CAUTI CAUTI CAUTION You CAN be INJURED if you DO NOT follow these directions. PAGE 8 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 9 CAUTION - Sight and Hearing Hazards ALWAYS wear approved eye and hearing protection. MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 9...

  • Page 10: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 10 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 11 , doctor and fire department . This information will be invaluable in case of an emergency. M V H - 2 00 D A 2 Figure 18. Lifting the Compactor MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 11...

  • Page 12: Operation And Safety Decals

    Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 2. Operation and Safety Decals PAGE 12 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 13: Features

    Due to their weight and force, reversible plates are ideal for semi-cohesive soils. MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 13...

  • Page 14: Plate Compactor Components

    Stopper - Locks the handle in place in the upward position Place straight vertically to start, push fully counterclockwise for stowing. for full throttle and fully clockwise to stop plate compactor. PAGE 14 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 15: Engine Components

    10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine. MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 15...

  • Page 16: Pre-Inspection

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 5. Engine Oil Dipstick (Removal) PAGE 16 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 17: Start-Up Procedure

    Emergency Shutdown Procedure: 1. Move the throttle lever quickly to the STOP position (Figure 11). 2. Close the fuel cock. Figure 9. Starter Grip MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 17...

  • Page 18: Operation

    6. If travel lever is placed in the neutral position, the machine will vibrate in place. PAGE 18 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 19 Figure 15. Stowing the Handle 4. Tie down the machine securely on the transportation so that it will not move or topple over. MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 19...

  • Page 20: Maintenance

    Check connections should be replaced hydraulic hose connections with wrench applied for every 2 years. tightness. Check engine oil. PAGE 20 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 21 NEVER brush off dirt. Brushing will force dirt into the fibers and cause poor performance in your air filter. Replace the paper filter element if it is excessively dirty. MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 21...
  • Page 22 V-belt moves onto the pulley. Figure 20. Vibrator Oil Maintenance PAGE 22 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 23 (Figure 22). After a while, oil will flow out of the bleed plug. When aeration disappears, reinstall the plug, tightening it securely. MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 23...
  • Page 24 NEVER! smoke around or near the travel lever to make sure of the following: the compactor. a. spool valve: when pushed forward, resistance is felt in two-stage motion. PAGE 24 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 25: Troubleshooting

    . l a MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 25...
  • Page 26 Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
  • Page 27 NOTE PAGE MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 28 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

  • Page 29: Suggested Spare Parts

    1 ..11487076630 ... ROPE, RECOIL STARTER 2 ..11425035110 ... STRAINER, OIL LUB W/ O-RING 2 ..11425055121 ... FILTER, FUEL OIL 1 ..11425055100 ... FILTER, FUEL STRAINER MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 29...

  • Page 30: Decal Placement

    MVH-200DA2 — DECAL PLACEMENT BODY ASSY. PAGE 30 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 31 920206280 DECAL, PINCH POINT DANGER 920206290 DECAL, READ MANUAL CAUTION 1 DECAL, MULTIQUIP 920206880 DECAL, V-BELT PLATE, SERIAL NO......1 ..... CONTACT PARTS DEPARTMENT MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 31...

  • Page 32: Body Assembly

    MVH-200DA2 — BODY ASSY. BODY ASSY. PAGE 32 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 33 PACKING 1/4, CU 455455570 CLUTCH SPACER 455116700 GUARD FRAME 001221230 BOLT 12X30 T 030212300 WASHER, LOCK M12 455215250 COVER GUARD 959406800 NUT M6 020306050 NUT M6 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 33...

  • Page 34: Vibration Assembly

    MVH-200DA2 — VIBRATION ASSY. VIBRATION ASSY. PAGE 34 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 35 WASHER, FLAT M8 001200810 BOLT 8 X 10 953404600 COPPER PACKING 8 X 16 X 2 040006910 BEARING 6910 455010020 ELBOW 45' 15-0404 031108160 WASHER, FLAT M8 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 35...
  • Page 36 MVH-200DA2 — VIBRATION ASSY. (CONT.) VIBRATION ASSY. (CONT.) PAGE 36 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 37 ECCENTRIC ROTOR 001521225 SOCKET HEAD BOLT 12 X 25 T 001521240 SOCKET HEAD BOLT 12 X 40 T 952405480 SHIM 70 X 90 X 0.5 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 37...

  • Page 38: Control (A-Type) Assembly

    MVH-200DA2 — CONTROL ( A-TYPE ) ASSY. CONTROL ( A-TYPE ) ASSY. PAGE 38 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 39 NUT M12 020412070 NUT M12, H=7 031112230 WASHER, FLAT M12 030212300 WASHER, FLAT M12 001220830 BOLT 8X30 T 030208200 WASHER, LOCK M8 031108160 WASHER, FLAT M8 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 39...

  • Page 40: Pump (A-Type) Assembly

    MVH-200DA2 — PUMP ( A-TYPE ) ASSY. PUMP ( A-TYPE ) ASSY. PAGE 40 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 41 SOCKET HEAD PLUG 1/8 456328850 CYLINDER COVER, F #$ 456441740 BALL SEAT 953405260 PACKING 1/4, CU 001520660 SOCKET HEAD BOLT 6X100 T 001520615 SOCKET HEAD BOLT 6X15 T MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 41...

  • Page 42: Throttle (A-Type) Assembly

    MVH-200DA2 — THROTTLE LEVER ( A-TYPE ) ASSY. THROTTLE ( A-TYPE ) ASSY. PAGE 42 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 43 506010070 CLAMP TC-150 952010030 WAVE WASHER W-20 455334250 WIRE GUIDE, AL103F 956100038 THROTTLE WIRE 1550-1740 359406810 WIRE STOPPER AY (3D) 091004006 SCREW 4 X 6 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 43...

  • Page 44: Cylinder Block Assembly

    YANMAR L70V6 ENGINE— CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 44 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 45 SEAL WASHER 16S 11429902030 RETAINER 11435002113 BALL BEARING 16011002220 OIL SEAL 16011002220 OIL SEAL 24162152116 NEEDLE BEARING 26106080122 BOLT M 8X12 PLATED 12125239450 OIL PRESSURE SENDER MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 45...

  • Page 46: Cylinder Head Assembly

    YANMAR L70V6 ENGINE— CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 46 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 47 BONNET GASKET ......... 1 ..INCLUDES ITEMS W/ 11421011950 BONNET HEAD ASSY. 11421003590 DECOMP SHAFT ASSY. 11429903640 DECOMP SPRING 22312030160 PARALLEL PIN 3X16 26106060552 BOLT M 6X55 PLATED MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 47...

  • Page 48: Air Cleaner Assembly

    YANMAR L70V6 ENGINE— AIR CLEANER ASSY. AIR CLEANER PAGE 48 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 49 11421012580 STUD BOLT 11421012590 ELEMENT ASSY. 11421012600 KNOCKING KNOB 11429912300 U- NUT 11421012210 AIR CLEANER GASKET 26106060202 BOLT M 6X20 PLATED 26226060302 STUD M 6X30 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 49...

  • Page 50: Muffler Assembly

    YANMAR L70V6 ENGINE— MUFFLER ASSY. MUFFLER ASSY. PAGE 50 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 51 PART NAME QTY. REMARKS 11429913200 MUFFLER GASKET 11439913520 MUFFLER ASSY. 26106060142 BOLT M 6X14 PLATED 26216080182 STUD M 8X18 PLATED 26366080002 NUT M8 11429913800 EXHAUST DEFECTOR MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 51...

  • Page 52: Crankshaft And Camshaft Assembly

    YANMAR L70V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY. CRANKSHAFT AND CAMSHAFT ASSY. PAGE 52 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 53 RING GEAR 11429921550 FLYWHEEL WASHER 22512040120 KEY 4X12 71421028510 BALANCER SHAFT ASSY. 26106080202 BOLT M 8X20 PLATED 16031014550 WASHER 22512070360 KEY 7X36 RR 24101062030 BEARING MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 53...

  • Page 54: Piston Assembly

    YANMAR L70V6 ENGINE— PISTON ASSY. PISTON ASSY. PAGE 54 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 55 CONNECTING ROD ASSY......1 ..INCLUDES ITEMS W/ 11820023200 ROD BOLT 11421023600 CRANK PIN BEARING STD. 11421023610 CRANK BEARING PIN U.S=0.25 11421023620 CRANK BEARING PIN U.S=0.50 11438023100 PISTON PIN BUSH MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 55...

  • Page 56: Lub. Oil Pump And Governor Assembly

    YANMAR L70V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY. LUB. OIL PUMP & GOVERNOR ASSY. PAGE 56 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 57 11429966200 RETURN SPRING 11477161890 PROTECTOR COMPLETE ......1 ..INCLUDES ITEMS W/ % 65 % 11477161960 SPACER 66 % 24311000180 O- RING 1A P- 18.0 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 57...

  • Page 58: Cooling And Starting Device Assembly

    YANMAR L70V6 ENGINE— COOLING AND STARTING DEVICE ASSY. COOLING AND STARTING DEVICE ASSY. PAGE 58 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 59 RETURN SPRING 11439976570 SCREW 11439976620 STARTER KNOB 11439976630 STARTER ROPE 11439976590 STARTER PULLEY 26106060082 BOLT M 6X 8 PLATED 26106060122 BOLT M 6X 12 PLATED MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 59...

  • Page 60: Fuel Injection Pump Assembly

    YANMAR L70V6 ENGINE— FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PAGE 60 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 61 SHIM (T=1.60) 11421053540 SHIM (T=1.65) 11421053550 SHIM (T=1.70) 11421053560 SHIM (T=1.75) 11421053570 SHIM (T=1.80) 11421053580 SHIM (T=1.85) 11421053590 SHIM (T=1.90) 11421053600 SHIM (T=1.95) 11421053610 SHIM (T=2.00) MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 61...

  • Page 62: Fuel Tank And Fuel Line Assembly

    YANMAR L70V6 ENGINE— FUEL TANK & FUEL LINE ASSY. FUEL TANK AND FUEL LINE ASSY. PAGE 62 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 63 FUEL OIL PIPE ASSY........1 ..INCLUDES ITEMS W/ > 27 > 11427059010 HOSE CLIP 28 > 11426859061 FUEL OIL PIPE 11421059800 FUEL INJECTION PIPE 11421059850 INJECTION PIPE SUPPORT MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 63...

  • Page 64: Starting Motor And Dynamo Assembly

    YANMAR L70V6 ENGINE— STARTING MOTOR AND DYNAMO ASSY. STARTING MOTOR AND DYNAMO ASSY. PAGE 64 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 65 WIRE HARNESS ..........1 ..INCLUDES ITEMS W/ % 33 % 29411200000 CARTRIDGE FUSE 20A 11439977710 REGULATOR 26106060122 BOLT M 6X 12 PLATED 26106060202 BOLT M 6X 20 PLATED 11435177520 JOINT MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 65...

  • Page 66: Tools, Labels And Gasket Set Assembly

    YANMAR L70V6— TOOLS, LABELS AND GASKETS SET ASSY. TOOLS, LABELS AND GASKET SET ASSY. PAGE 66 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 67 O- RING 1A S- 10.0 36 # 23414080000 PACKING 8 37 # 24341000224 O- RING 1A S- 22.4 38 # 24341000150 O- RING 1A S-15.0 MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 67...

  • Page 68: Accessories

    YANMAR L70V6 ENGINE— ACCESSORIES ACCESSORIES PAGE 68 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 69 YANMAR L70V6 ENGINE— ACCESSORIES ACCESSORIES PART NO. PART NAME QTY. REMARKS 11424913600 EXHAUST PIPE ASSY. 11425213910 CLAMP 11425213960 SCREW M6X25 16071078710 CORD CLAMP 10519878570 WIRE HARNESS (C) MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 69...

  • Page 70: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 70 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
  • Page 71 NOTE PAGE MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 71...

  • Page 72: Please Have The Model And Serial

    © COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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