AND UNDERSTAND ALL OF THESE REQUIREMENTS. FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY INJURY, OR DEATH. Manual No.: 2100-365G Bard Manufacturing Company Supersedes: 2100-365F Bryan, Ohio 43506 File: Volume III, Tab 20 Since 1914...Moving ahead just as planned.
CONTENTS Page Page 20. Checking Gas Input Rate ......... 22 Getting Other Information and Publications ....1 WG Series Model Nomenclature ....... 2 21. Standard Orifice Sizing & High Altitude Derate ..........24 Ventilation Options ............ 2 22. Conversion of Gas Input BTUH From High Air Conditioning Module Options .......
Canada. M9W 1R3 and Equipment Selection Telephone: (416) 447-4044 Canadian Electrical Code ......CSA C22.1 COPYRIGHT SEPTEMBER 2003 BARD MANUFACTURING COMPANY BRYAN, OHIO 43506 USA Manufactured under the following U.S. patent numbers: 5,485,878; 5,002,116; 4,924,934; 4,875,520; 4,4825,936 Manual 2100-365 Page 1...
WALL MOUNT GAS/ELECTRIC GENERAL MODEL NUMBER NOMENCLATURE WG 42 1 – A X C X X X X X X CONTROL OPTIONS MODEL (See Table page 3) Wall Mount Gas/Electric COOLING CAPACITY COIL OPTIONS 24 = 2 ton X = Standard REVISION 30 = 2.5 ton 1 = Phenolic coated evaporator...
AIR CONDITIONING MODULE OPTIONS STD = Standard equipment. CCM Compressor control module has adjustable 30 second to 5 minute delay-on-break timer. On initial power up, or any time the power is interrupted, the delay-on-make will be 2 minutes plus 10% of the delay-on-break setting. There is no delay-on- make during routine operation of the unit.
Any grille that meets with the 5/8 inch louver criteria methods of Air Conditioning Contractors of America may be used. It is recommended that Bard Return Air (ACCA). The air duct should be installed in Grille or Return Filter Grille be installed when no accordance with the Standards of the National Fire return duct is used.
7. WALL MOUNTING INFORMATION WARNING 1. Two holes for the supply and return air openings must be cut through the wall as detailed in Figure 4. Failure to provide the one inch clearance 2. On wood-frame walls, the wall construction between the supply duct and a combustible must be strong and rigid enough to carry the surface for the first three feet of duct can result...
FIGURE 3 COMBUSTIBLE CLEARANCE FOR WG24, WG30 AND WG36 MODELS MIS-1682 FIGURE 3A COMBUSTIBLE CLEARANCE FOR WG42, WG48 AND WG60 MODELS MIS-1714 WARNING minimum of one (1) inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first three (3) feet of ducting. It is important to insure that the one (1) inch minimum spacing is maintained at all points.
TABLE 2 9. CLEARANCES MINIMUM INSTALLATION CLEARANCES Minimum clearances, as specified in Table 2, must be t e l ) s l r i f maintained from adjacent structures to provide adequate fire protection, adequate combustion air, and ) s l room for service personnel.
11. OPTIONAL VERTICAL VENTING 10. VENT TERMINAL AND COMBUSTION AIR INLET HOOD With the optional vertical venting kit (VVK-5) this unit may be vented vertically through a roof or overhang. The vent terminal is shipped in the burner The kit includes a stainless steel transition drain tee, compartment.
12. VENT RESIZING INSTRUCTIONS 13. FRESH AIR INTAKE All units are built with fresh air inlet slots punched in When an existing furnace is removed from a venting the service panel. system servicing other appliances, the venting system is likely to be too large to properly vent the remaining If the unit is equipped with a fresh air damper attached appliances.
15. WIRING – MAIN POWER ELECTRICAL GROUNDING When installed, the furnace must be electrically WARNING grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or Canadian Electrical Code, CSA22.1, latest edition. Use a copper wire from green For your personal safety, turn off electric ground wire on the furnace to a grounded connection in power at service entrance panel before...
FIGURE 10 INSTALLATION OF FLEXIBLE CONDUIT MIS-1553 17. THERMOSTATS 16. WIRING – LOW VOLTAGE WIRING 230/208 VOLT UNITS TABLE 3 THERMOSTAT WIRE SIZE All models are equipped with dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap.
8. Refer to Table 6 for Gas Pipe Sizes for natural gas. 18. GAS SUPPLY AND PIPING If more than one appliance is supplied from a single line size, capacity must equal or exceed the GENERAL RECOMMENDATIONS combined input to all appliances, and the branch 1.
8. Adjust manifold pressure by turning gas control PROPANE (LP) GAS CONVERSION regulator adjusting screw clockwise to increase pressure or turning counterclockwise to decrease This unit may be converted in the field for pressure. Manifold pressure must be within use with Propane (LP) gas. Propane gas allowable range below: conversion kit number WGCK-1 is designed •...
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9. If you left water heater, dryer or range pilots on, NATURAL GAS INPUT RATE allow for them in calculating correct furnace gas Natural gas heating value (BTU/cu. ft.) can vary input. A quick way is to allow 1,000 BTU per hour significantly.
21. STANDARD ORIFICE SIZING AND It is the installer’s responsibility to see that the furnace HIGH ALTITUDE DERATE input rate is adjusted properly. Derating must be achieved by reducing the size of the main burner This furnace is shipped with fixed gas orifices for use orifices.
TABLE 8 NATURAL GAS ORIFICE TABLES FOR MODELS WG24, WG30 AND WG36 f i r f i r i t l c t i f i r f i r f i r f i r i t l c t i f i r f i r , y r...
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TABLE 8A NATURAL GAS ORIFICE TABLES FOR MODELS WG42, WG48 AND WG60 f i r f i r i t l c t i f i r f i r f i r f i r i t l c t i f i r f i r , y r...
2. Set balancing dampers in supply duct system. 22. CONVERSION OF GAS INPUT BTUH FROM HIGH TO LOW RATING 3. Check duct work for obstructions or leaks. All the derated WG series units are produced with 4. Make sure filters are clean and in place. maximum BTUH input orifices installed.
FIGURE 14 ACCESS INTERNAL FILTER THROUGH UPPER SERVICE DOOR MIS-1449 24. FILTERS HIGH PRESSURE SWITCH AND LOCKOUT SEQUENCE (Standard Feature) A 2” thick throwaway filter is supplied with each unit. If the high pressure switch opens, the compressor This filter is installed by opening the main service contactor will de-energize immediately.
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ALARM OUTPUT PHASE MONITOR Alarm terminal is output connection for applications All units with three phase scroll compressors are where alarm signal is desired. This terminal is equipped with a three phase line monitor to prevent powered whenever compressor is locked out due to compressor damage due to phase reversal.
27. SERVICE AGENCY PROCEDURES FIGURE 16 TOP VIEW OF GAS CONTROL CAUTION INLET PRESSURE REGULATOR PRESSURE ADJUSTMENT (UNDER CAP SCREW) Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. INLET WARNING OUTLET...
ROUTINE MAINTENANCE WARNING 1. Air Filters – Check the condition at least monthly when the unit is in use, and replace as necessary. 2. Lubrication Requirements – The indoor circulating Disconnect electrical power before servicing air blower motor and outdoor circulating air fan unit.
30. SEQUENCE OF OPERATION – burner orifices or incorrect manifold pressure, HEATING insufficient combustion air, or installation deficiencies with respect to return air duct design or sizing. On a call for heat from the thermostat, the induced draft blower is energized. Once sufficient draft is Once the problem has been resolved, reset the switch established, the pressure switch contacts close and the by pressing down on the reset button on top of the...
FIGURE 18 FURNACE CONTROL BOARD AND BLOWER CONTROL FURNACE CONTROL BOARD ATTACH JUMPER WIRE HERE FOR SINGLE SPEED OPERATION MIS-1482 460 VOLT BLOWER MOTOR SPEED CHANGE 32. INDOOR BLOWER OPERATION Field changeover from the factory blower motor speed All models have multiple speed direct drive blower settings can require change several different motor motors.
WG241 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG241 cooling airflow range at rated 800 CFM @ 0.15 ESP (WC) is 680 - 920 CFM Factory set on Low Speed for cooling and High for heating. Voltage adjustment – Reduce airflow by 100 CFM for 208 Volt Dehumidification coil adjustment –...
TABLE 11 WG301 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG301 cooling airflow range at rated 1000 CFM @ 0.35 ESP (WC) is 820 - 1150 CFM Factory set on Medium Speed for cooling and for heating. Voltage adjustment – Reduce airflow by 100 CFM for 208 Volt Dehumidification coil adjustment –...
TABLE 12 WG361 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG361 cooling airflow range at rated 1100 CFM @ 0.250 ESP (WC) is 935 - 1265 CFM Factory set on Medium Speed for cooling and for heating. Voltage adjustment – Reduce airflow by 100 CFM for 208 Volt Dehumidification coil adjustment –...
TABLE 13 WG422 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG422 cooling airflow range at rated 1300 CFM @ .35 ESP (WC) is 1500 - 1030 CFM Factory set on Medium Speed for heating and cooling Voltage adjustment – Reduce airflow by 130 CFM for 208 Volt Top outlet adjustment –...
TABLE 14 WG481 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG481 cooling airflow range at rated 1550 CFM @ .38 ESP (WC) is 1750 - 1280 CFM Factory set on High Speed for cooling and Medium Speed for heating. Voltage adjustment –...
TABLE 15 WG601 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG601 cooling airflow range at rated 1650 CFM @ .30 ESP (WC) is 1910 - 1340 CFM Factory set on High Speed for cooling and Medium Speed for heating. Voltage adjustment –...
33. PRESSURE SERVICE PORTS High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Table 17 outlines expected pressures at various indoor and outdoor temperatures. TABLE 17 COOLING PRESSURE TABLE Low side pressure ±...
34. REFRIGERANT CHARGE 36. LOW-NOX BURNER ASSEMBLY “N” SUFFIX MODELS ONLY – U.S. The correct system R-22 charge is shown on the unit INSTALLATIONS ONLY rating plate. Optimum unit performance will occur with a refrigerant charge resulting in a suction line NATURAL GAS MODELS ONLY temperature (6”...