Wayne-Dalton Torquemaster 9100 Installation Instructions And Owner's Manual page 9

Flag
angle
Vertical
track 5/16" x 1-5/8"
assembly Lag screws
Jamb
bracket
Track
Bottom
rollers
section
Stacking Sections
12
Tools: Power drill,7/16" Socket driver
NOTE: Refer to door section identification, located in the pre-installation section of this
manual.
NOTE: The sections can now be identified by the roller slides that were previously installed.
The smallest roller slide attached to the strut of the section should be stacked on top of the
bottom section, with each roller slide increasing as the sections are stacked, reference Step
Roller Slide.
NOTE: Make sure end and center hinges are flipped down, when stacking another section
on top.
Place short stem track rollers into roller slides of remaining sections.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower
section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first;
then end hinges last using 1/4"-14 x 5/8" self tapping screws.
NOTE: To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the
center hinge leaf with one 1/4" – 14 x 5/8" self-tapping screw then secure the other two
holes.
Repeat same process for other sections, except top section.
IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4"-14 x 5/8" SELF TAPPING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAFS AND THE SECTIONS.
NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.
Vertical
tracks
1/4"-14 x 5/8" Self tapping screw locations
Roller
slide
Center
Left end hinge with
hinge(s)
short stem track roller
12R FA 15R FA 12R QI 15R QI
Flag angle lag screw locations
3/8" to 5/8"
Spacing
Bottom section
Vertical track
Track roller
Floor
Lock section
Roller
Secure top
slide
middle
hole first
Right end hinge with
short stem track roller
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Top Fixtures / Top Fixtures Roller Slides
13
Tools: Power drill, 7/16" Socket driver
NOTE: Depending on your door, you may have two Top Fixture Bases and Top Fixture Slides
or you may have two Top Fixture Roller Slides. Refer to Package Contents / Parts Breakdown,
to determine which Top Fixtures you have.
If you have Top Fixture Bases and Top Fixture Slides:
To install the top fixtures, align the top holes in the top fixture base with the second set
of holes in the end cap of the top section. Fasten to section using (4) 1/4"-14 x 5/8" self
tapping screws. Secure the top fixture slide to the fixture base loosely using (2) 1/4"-20 x
5/8" carriage bolts and (2) 1/4"-20 flange hex nuts. The top fixture slide will be tightened
and adjusted later, in step, Adjusting Top Fixture. Insert short stem track roller into top fixture
slide. Repeat same process for other side.
Top fixture slide
Short stem track roller
(4) 1/4"- 14 x 5/8"
Self-tapping screws
Top fixture base
If you have Top Fixture Roller Slides:
Starting on the left hand side of the top section, align the slots in the top fixture roller slide
with the set of holes on the bottom of the strut. Loosely fasten top fixture roller slide to the
strut using (2) 1/4" - 14 x 5/8" self tapping screws. The top fixture roller slide will be tight-
ened and adjusted later, in step, Adjusting Top Fixture. Insert a short stem track roller into top
fixture roller slide. Repeat same process for other side.
Bottom of strut
Top fixture roller slide
Short stem track roller
Drawbar Operator Bracket
14
Tools: Power drill, 7/16" Socket driver, Phillips head screwdriver, Vice
clamps, Tape measure
NOTE: If you're installing a drawbar operator, the drawbar operator bracket must be mounted
and secured prior to installing top section.
IMPORTANT: WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER
TO THIS DOOR, A WAYNE-DALTON OPERATOR/ DRAWBAR OPERATOR BRACKET MUST
BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY STRUT
PROVIDED WITH THE DOOR. THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC-
CORDING TO MANUFACTURER'S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED
PROPERLY.
Prior to installing the top section, locate the center of the top section and seat the drawbar
operator bracket on top of the top section. For retro fit applications, the drawbar operator
bracket must be aligned with an existing drawbar operator and positioned on top section
so it bridges the transition point of the section thickness. Install (2) #12 x 1/2" phillips head
screws on the back side of drawbar operator bracket. Clamp drawbar operator bracket to
strut (if supplied) with vice clamps. Attach (6) 1/4"-14 x 5/8" self-tapping screws to the
drawbar operator bracket. Remove vice clamps.
NOTE: If a strut was installed, you can use two of the 1/4"-20 x 11/16" self-drilling screws
previously used to attach the strut instead of two 1/4"-14 x 5/8" self-tapping screws when
attaching drawbar operator bracket to strut.
NOTE: When attaching drawbar operator bracket to top section with strut, apply additional
pressure to thread into the strut.
9
(2) 1/4"- 20 x 5/8"
Carriage bolts
2nd Set
End cap
2nd Set
(2) 1/4"- 20 Endcap hole pattern
Flange hex nuts
Top
section
(2) 1/4"-14 x 5/8"
Self tapping screws