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Wayne-Dalton 9100 Installation Instructions

Trolley arm attachment / operator bracket

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Wayne Dalton, a division of Overhead
Door Corporation
P.O. Box 67, Mt. Hope, OH 44660
www.Wayne-Dalton.com
Use this insert in conjunction with your door's Installation Instructions and Owner's Manual.
1
NOTE: Operator bracket must be mounted and secured prior to
installing top section.
IMPORTANT! WHEN CONNECTING A TROLLEY TYPE GARAGE
DOOR OPENER TO THIS DOOR, A WAYNE-DALTON OPENER /
TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP
SECTION OF THE DOOR, ALONG WITH ANY U-BARS PROVIDED
WITH THE DOOR. THE INSTALLATION OF THE OPENER MUST BE
ACCORDING TO MANUFACTURER'S INSTRUCTIONS AND FORCE
SETTINGS MUST BE ADJUSTED PROPERLY.
Prior to installing top section, locate the center of the top
section and seat the operator bracket on male part of top section,
align the center of both tabs of the bracket with the section's
center line.
For retro fit applications, the operator bracket must be aligned
with an existing operator and positioned on top section so it
bridges the transition point of the section thickness, as shown in
FIG. 1.1 and 1.2.
Install (2) #12 x 1/2" phillips head screws on the opposite side of
operator bracket, as shown in FIG. 1.3.
Install top section at this time. Secure u-bar (if furnished) using
1/4" - 20 x 11/16" self-drilling screws as instructed in the door
manual and then clamp operator bracket to u-bar, as shown in
FIG. 1.4.
First attach (3) 1/4" - 14 x 5/8" self-tapping screws to the opera-
tor bracket, as shown in FIG. 1.5.
Then attach (2) 1/4" - 14 x 5/8" self-tapping screws to the opera-
tor bracket, as shown in FIG. 1.6. Remove vice clamps.
NOTE: If you have a 9100 door, you can use two of the
1/4" - 20 x 11/16" self-drilling screw used to attach the u-bar
instead of the 1/4" - 14 x 5/8" self-tapping screw when
attaching operator bracket to u-bar, as shown in FIG. 1.6.
NOTE: When attaching operator bracket to top section with u-bar,
apply additional pressure to thread the fasteners into the u-bar.
NOTE: See FIG. 1.7 for installing operator bracket on top section
without u-bars.
Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation
©
Trolley Arm Attachment /
Operator Bracket
Models: 9100, 9600, 5120, 5145
Installation Instructions Insert
OPERATOR BRACKET
ALIGN CENTER
OF BOTH TABS
WITH CENTER
LINE OF TOP
SECTION
OPERATOR
BRACKET
FIG. 1.1
OPPOSITE SIDE OF OPERATOR
BRACKET
(2) #12 X 1/2"
PHILLIPS HEAD SCREWS
FIG. 1.3
OPERATOR
BRACKET
U-BAR
(3) 1/4" - 14 X 5/8"
SELF-TAPPING SCREWS
FIG. 1.5
325001
MALE PART OF TOP SECTION
TOP SECTION
WITH OR
WITHOUT
U-BAR
TOP SECTION
FIG. 1.2
OPERATOR BRACKET
VICE CLAMP
NOTE: NOT REQUIRED FOR
J-STRUTS.
FIG. 1.4
(2) 1/4" - 14 X 5/8"
SELF-TAPPING SCREWS
U-BAR
(2) 1/4" - 20 X 11/16"
SELF-DRILLING SCREWS
FIG. 1.6
OPERATOR
BRACKET
(5) TYPICAL
1/4" - 14 X 5/8"
SELF-TAPPING SCREWS
FIG. 1.7
REV7 05/03/2016
OPERATOR
BRACKET
U-BAR
OPERATOR
BRACKET

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Summary of Contents for Wayne-Dalton 9100

  • Page 1 BRACKET (5) TYPICAL 1/4” - 14 X 5/8” NOTE: If you have a 9100 door, you can use two of the SELF-TAPPING SCREWS 1/4” - 20 x 11/16” self-drilling screw used to attach the u-bar instead of the 1/4” - 14 x 5/8” self-tapping screw when attaching operator bracket to u-bar, as shown in FIG.
  • Page 2 TYPICAL LOW HEADROOM TRACK NOTE: If you have a low headroom track system (FIG. 2.1), proceed to Step 3. FIG. 2.1 DETERMINE THE WAYNE-DALTON TRACK RADIUS BEING USED: HORIZONTAL TRACK FOR MOUNT HOPE AND PENSACOLA TRACK: Measure the curved ends of the horizontal track to determine if you have a 12”...
  • Page 3 OPERATOR HOOK-UP STRAIGHT ARM Using the OPERATOR HOOK-UP CHARTS, refer to referenced CURVED ARM CURVED illustrations in FIG. 4.1 through FIG. 4.3 for correct arm hook-up from trolley to operator bracket. STRAIGHT ARM NOTE: Refer to your operator manual for specific details on how to assembly the curved and straight arm, as shown in FIG.
  • Page 4 HAIRPIN COTTER DOOR ARM ATTACHMENT Align hole in the appropriate arm with holes in operator bracket OPERATOR BRACKET TABS tabs, as shown in FIG. 5.1. Insert 5/16” x 1-1/4” clevis pin, mak- ing sure hole in clevis pin is outside of second tab of operator 5/16”...

This manual is also suitable for:

960051205145