Zenoah  Instruction Manual

Zenoah Instruction Manual

Apc instruction manual hub/switch zenoah

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ENGINE INSTRUCTION MANUAL
3
2
1
4
7
G26 Air
G26/231 Marine
G231 Heli
G38
G62
GT80 T win
G45
5
6
1
2
3
4
5
6
7
®

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Summary of Contents for Zenoah Zenoah

  • Page 1 ENGINE INSTRUCTION MANUAL G26/231 Marine G26 Air G231 Heli GT80 T win ®...
  • Page 2: Table Of Contents

    Table of Contents Introduction ..............3 Safety Instructions .
  • Page 3: Introduction

    4. It is extremely important to balance the propeller prior to installation of the engine. Failure to do so may cause damage to the Zenoah engine and/or the airframe. Securely tighten the propeller nut against the washer and propeller.
  • Page 4: Support Equipment

    It’s important to be able to identify the parts of your Zenoah engines. Attached you will find an exploded view of Zenoah engines, as well as a chart including part numbers and descriptions. This will assist you in easily and rapidly identifying the respective parts of your Zenoah engine.
  • Page 5: Mounting The Engine

    Before attempting to start the engine, be sure to read through all the steps for starting the engine as outlined below: Zenoah engines are equipped with the ultra compact C.D.I. type flywheel magneto ignition system and should be started according to the following procedure:...
  • Page 6: Starting The Engine-Heli & Boat

    Please refer to the propeller chart on page 10 to confirm the proper propeller for the applicable Zenoah engine. Starting the Engine— Helicopter and Boat 1. Fill the tank with fuel.
  • Page 7: Engine Care And Maintenance

    To extend the life of your Zenoah engine, the following is recommended: 1. Use a Zenoah quality 2-stroke oil mixed at 32 to 1. 2. Use the recommended spark plugs. 3. Use the proper propeller size and balance the pro- peller prior to use.
  • Page 8: Assembly

    Engine Care and Maintenance c. Remove the rotor by using the puller. Do not hit the crankshaft with the plastic hammer, as this can increase the runout of the shaft. 7. Remove the mounting plate. 8. Remove the four bolts from the crankcase. 9.
  • Page 9 Troubleshooting Guide for Gasoline Engines a) The engine does not start. The crankshaft Seizure, intrusion of a foreign substance does not rotate The fuel has not been fed to The crankshaft the carburetor rotates The fuel has been fed to the carburetor The spark plug does not spark The Stop switch has...
  • Page 10: G231 Heli

    This chart enables you to select the best propeller for initial set-up of your Zenoah ® engine. Remember, it’s imperative to balance each propeller prior to installation onto your Zenoah engine. Failure to do so may cause unwanted vibration in your aircraft. ENGINE PROPELLER G26A...
  • Page 11: Engine Specifications

    Engine Specifications OUTSIDE DIMENSIONS (MM) Items Length G26A 139mm G26M 139mm G231 HELI 142mm G231 MARINE 142mm 170mm 152mm 162.5mm GT80 191.5mm SPECIFICATIONS Displacement Bore (cu in) (in) G26A/M 1.55 1.41 G231M/H 2.74 1.69 GT80 1.59x2 * w/spring starter Operating Width Height 105mm...
  • Page 12: Exploded Illustration

    Exploded Illustration G26/G231 Index G260 Description No. Part No. ZEN2601 CYLINDER ZEN2301RC CYLINDER ZEN2601M CYLINDER ZEN23102M CYLINDER ZEN23103M JACKET ZEN2304M JOINT ZEN23105M RING ZEN23106M 15.5 RING ZEN23107M BOLT M ZEN23108 GASKET YLINDER ZEN2309 BOLT M ZEN23110 GASKET NSULATOR ZEN23111 INSULATOR ZEN23112 GASKET CARBURETOR...
  • Page 13: G38

    Exploded Illustration Q’ty/ Index unit No. Part No. Description ZEN3801 CYLINDER ZEN3802 INSULATOR ZEN3803 CARB GASKET ZEN3804 INSULATOR SCREW ZEN3805 INSULATOR GASKET ZEN3806 ’ MUFFLER ASS ZEN3811 MUFFLER GASKET ZEN3812 MUFFLER BOLT ZEN3813 CRANKCASE ZEN3814 CASE BOLT ZEN3815 CASE WASHER ZEN3816 CASE PLUG ZEN3817...
  • Page 14: G45

    Exploded Illustration Index Description No. Part No. ZEN4501 CYLINDER ZEN4502 INSULATOR ZEN4503 INSULATOR GASKET ZEN4504 BOLT ZEN6204 CARBURETOR GASKET ZEN4506 CYLINDER GASKET ZEN4504 BOLT ZEN6207 MUFFLER ZEN6208 MUFFLER GASKET ZEN6209 MUFFLER BOLT ZEN6210 MUFFLER NUT ZEN4513 CRANKCASE COMP ZEN6213 CASE PIN ZEN6214 SNAP RING ZEN6215...
  • Page 15: G62

    Exploded Illustration Index Q’ty/ No. Part No. Description unit ZEN6201 CYLINDER ZEN6202 INSULATOR GASKET ZEN6203 INSULATOR ZEN6204 CARBURETOR GASKET ZEN6205 CYLINDER BASE GASKET ZEN2309 CYLINDER BOLT ZEN6207 MUFFLER ZEN6208 MUFFLER GASKET ZEN6209 MUFFLER BOLT ZEN6210 MUFFLER NUT ZEN6211 11,12 CRANKCASE COMP ZEN6213 CASE PIN ZEN6214...
  • Page 16: Gt80

    Exploded Illustration GT80 Index No. Part No. Description ZEN44501 CYLINDER ZEN44502 MANIFOLD ZEN44503 MANIFOLD GASKET ZEN44504 MANIFOLD BOLT ZEN44505 ’ CARBURETOR ASS ZEN44506 CARBURETOR GASKET ZEN4547 CARB BOLT ZEN44508 CYLINDER GASKET ZEN44509 BOLT ZEN44510 ’ CRANKCASE ASS ZEN6213 ZEN6215 BEARING ZEN6214 SNAP RING ZEN44514...
  • Page 17: Warranty Information

    • Modifications of any kind If your engine needs repair, ship it in its original box, freight prepaid to: Horizon Service Center Attn: Zenoah Service 4105 Fieldstone Road Champaign, IL 61822 Phone: (217) 355-9511 Note: Do not use the engine’s original box as the shipping box.
  • Page 18: Registration Form

    Fill in and mail this form along with your dated sales receipt (send a copy, keep the original for your files) within 10 days of purchase to: Horizon Service Center Attn: Zenoah Warranty Dept. 4105 Fieldstone Road Champaign, IL 61822 Engine Type:...
  • Page 20 © Copyright 2002, Horizon Hobby, Inc. www.horizonhobby.com 5140...

This manual is also suitable for:

G26 airG26/23i marineG23i heliG38G62Gt80 twin ... Show all

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