Pioneer VSX-D510 Service Manual
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Pioneer VSX-D510 Service Manual

Audio/video multi-channel receiver
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AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D510
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
VSX-D510
KUXJI
KCXJI
CONTENTS
1. SAFETY INFORMATION ...................................... 2
4. PCB CONNECTION DIAGRAM ......................... 26
5. PCB PARTS LIST ............................................... 39
6. ADJUSTMENT .................................................... 46
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
ST ANDBY
ST ANDBY/ON
Power Requirement
AC120V
AC120V
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
N∫m-Û.,?
1
Digital Signal Processor
TONE
ST A TION
TUNING
DVD
DSP
SIGNAL
DIRECT
MONITOR
5.1CH
MODE
SELECT
/DTS
CLASS
MEMORY
BAND
MPX
SPEAKERS
MIDNIGHT
PHONES
DOWN
7. GENERAL INFORMATION ................................ 47
7.1 DISASSEMBLY and DIAGNOSIS ................ 47
7.2 PARTS .......................................................... 49
7.2.1 IC ............................................................ 49
7.2.2 DISPLAY ................................................. 54
R
MULTI JOG
MASTER
VOLUME
ORDER NO.
UP
RRV2426
Remarks
T - ZZR JAN. 2001 Printed in Japan

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  • Page 1: Table Of Contents

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2001 T –...

  • Page 2: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.

  • Page 3: Exploded Views And Parts List

    Operating Instructions XRB3002 (English) Operating Instructions See Contrast table (2) KCXJI Type Only (French) (2) CONTRAST TABLE VSX-D510/KUXJI and KCXJI are constructed the same except for the following : Part No. Mark Symbol and Description VSX-D510 VSX-D510 Remarks /KUXJI /KCXJI...

  • Page 4: Exterior Section

    VSX-D510 2.2 EXTERIOR SECTION Accessory of Front Panel Refer to "2.3 FRONT PANEL SECTION".
  • Page 5 VSX-D510 • EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Fuse (FU701 : 10A) REK1087 D.D & INPUT Assy XWX3024 Push Rivet AEC7025 VIDEO&6CH IN Assy XWZ3333 Under Base 409 ANA7094 AMP INPUT Assy...

  • Page 6: Front Panel Section

    VSX-D510 2.3 FRONT PANEL SECTION...
  • Page 7 VSX-D510 • FRONT PANEL SECTION PARTS LIST Mark No. Description Part No. FRONT Assy XWZ3336 POWER SW Assy XWZ3352 R. ENCODER Assy XWZ3353 H.P. Assy XWZ3356 • • • • • • Front Panel XMB3029 Sub Button XAD3068 Earth Plate A...

  • Page 8: Block Diagram And Schematic Diagram

    VSX-D510 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM CN105 D.D & INPUT ASSY UNIT IC101 AXX7046 IC104 IC102 IC1101 IC1701 IC1703 IC1201 IC1901 IC1705 DIGITAL CN1901 CN1501 IN ASSY DTS DECODER IC1705 IC303 CN305 CN104 IC302 IC302 VIDEO & 6CH IN ASSY...
  • Page 9 VSX-D510 IC108 H.P. ASSY CN102 Q551 IC103 Q105 IC105 IC601 RY751 CN106 (FRONT L) AMP & PRIMARY ASSY Q603 Q601 IC106 IC602 RY753 Q653 Q651 IC107 IC602 RY752 Q632 Q631 CN104 CN305 VIDEO & IC107 6CH IN ASSY Q112 Q303...
  • Page 10 VSX-D510 3.2 OVERALL WIRING CONNECTION DIAGRAM and AMP INPUT ASSY D15A06-075-2651 R.ENCODER ASSY (XWZ3353) FRONT ASSY (XWZ3336) XDD3072 AMP INPUT ASSY (AWX7382) 1/2, AMP&PRIMARY ASSY (XWZ3372) FM/AM XDD3059 TUNER UNIT (AXX7046) VIDEO& REGULATOR ASSY XDD3058 6CH IN ASSY (AWX7493) (XWZ3333)
  • Page 11 VSX-D510 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". D15A04-125-2651 POWER SW ASSY (XWZ3352) D15A04-070-2651 H.P. ASSY (XWZ3356) TRANS3 ASSY (AWX7392) TRANS2 ASSY TRANS1 ASSY (AWX7468) (AWX7390) AC CORD...
  • Page 12 VSX-D510 3.3 D.D & INPUT (1/3) ASSY D.D & INPUT ASSY FM/AM TUNER UNIT (XWX3024) VSX-D510 CN802...
  • Page 13 VSX-D510 : The power supply is shown with the marked box. CN303 E-VR IC...
  • Page 14 VSX-D510 3.4 D.D & INPUT ASSY (2/3) D.D & INPUT ASSY (XWX3024)
  • Page 15 VSX-D510 : The power supply is shown with the marked box. MULTI CH CODEC IC DTS DECODER IC SRAM(256K)
  • Page 16 VSX-D510 3.5 D.D & INPUT ASSY (3/3) D.D & INPUT ASSY (XWX3024) E-SW IC...
  • Page 17 VSX-D510...
  • Page 18 VSX-D510 3.6 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS AMP&PRIMARY ASSY (XWZ3372)
  • Page 19 VSX-D510 • NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY. TRANS3 ASSY (AWX7392) 10A/125V TRANS2 ASSY (AWX7468) CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO.
  • Page 20 VSX-D510 3.7 AMP&PRIMARY (2/2), REGULATOR, AMP INPUT and TRANS1 ASSYS REGULATOR ASSY (AWX7493)
  • Page 21 VSX-D510 AMP INPUT ASSY (AWX7382) AMP&PRIMARY ASSY (XWZ3372) TRANS1 ASSY (AWX7390) REK1086 (8A) REK1087 (10A) LIVE ATT7057 NEUTRAL AC POWER CORD ADG7024 AC120V/60Hz • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 22 VSX-D510 3.8 VIDEO&6CH IN, H. P. and DIGITAL IN ASSYS VIDEO&6CH IN ASSY (XWZ3333) VSX-D510 VIDEO SW IC...
  • Page 23 VSX-D510 DIGITAL IN ASSY (XWZ3360) H.P. ASSY (XWZ3356)
  • Page 24 VSX-D510 3.9 FRONT, R. ENCODER and POWER SW ASSYS R.ENCODER ASSY FRONT ASSY (XWX3353) (XWZ3336)
  • Page 25 VSX-D510 POWER SW ASSY (XWZ3352) POWER SW ASSY S501 : STANDBY/ON FRONT ASSY S451 : DIRECT S452 : MONITOR S453 : DVD 5.1CH S454 : DSP MODE S455 : SIGNAL SELECT S456 : DOLBY / DTS S457 : MIDNIGHT S458 : SPEAKERS...

  • Page 26: Pcb Connection Diagram

    VSX-D510 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.

  • Page 27: Regulator Assy

    VSX-D510 4.2 TRANS2, TRANS3, REGULATOR and TRANS1 ASSYS REGULATOR ASSY Q805 Q803 Q806 Q801 Q804 Q802 IC804 CN101 IC803 TRANS3 ASSY J4 J3 J5 IC802 IC801 POWER TRANSFORMER CN53 CN302 TRANS1 ASSY (ANP7331-C) SIDE A TRANS2 ASSY...
  • Page 28 VSX-D510 4.3 D.D & INPUT ASSY CN303 CN401 D.D & INPUT ASSY IC102 IC107 Q111 IC109 Q112 Q1608 Q1607 IC103 IC1602 IC160 IC105 Q107 Q108 Q1609 Q1610 Q1602 Q1601 Q1604 Q1 IC106 Q109 Q110 Q106 IC108 Q105 IC1701 IC1712 IC170...
  • Page 29 VSX-D510 CN1901 FM/AM TUNER UNIT IC102 Q104 Q101 Q103 Q102 IC1101 IC1301 (XNP3037-A) 1602 IC1603 IC1604 IC1201 2 Q1601 Q1604 Q1603 Q1606 Q1605 IC1001 Q1101 Q1102 IC1401 SIDE A 1701 IC1712 IC1703 IC1704 IC1705 Q1003 Q1004 Q1001 Q1002 IC104 CN802...
  • Page 30 VSX-D510 D.D & INPUT ASSY IC101 IC1601...
  • Page 31 VSX-D510 (XNP3037-A) IC1601 SIDE B...
  • Page 32 VSX-D510 4.4 AMP INPUT and AMP&PRIMARY ASSYS CN106 AMP INPUT ASSY (ANP7331-C) SIDE A AMP&PRIMARY ASSY Q704 Q702 Q703 Q701 Q655 Q691 Q631 Q632 Q633 Q692 Q656 Q604 Q606 Q652 Q605 Q654 Q602 Q603 Q651 Q653 IC602 IC601 IC603 (ANP7331-C)
  • Page 33 VSX-D510 IC52 IC51 AC IN NEUTRAL LIVE CN801 CN801...
  • Page 34 VSX-D510 4.5 H.P., FRONT, R.ENCODER and POWER SW ASSYS FRONT ASSY H.P. ASSY POWER SW ASSY I K M...
  • Page 35 VSX-D510 CN103 CN102 R.ENCODER ASSY (XNP3035-B) SIDE A...
  • Page 36 VSX-D510 FRONT ASSY IC401 Q401 Q441 Q442 Q403 Q402 R.ENCODER ASSY (XNP3035-B) SIDE B...
  • Page 37 VSX-D510 Q404 Q481 Q482 Q471 IC401 Q405 IC481 Q485 H.P. ASSY POWER SW ASSY...
  • Page 38 VSX-D510 4.6 VIDEO&6CH IN ASSY VIDEO&6CH IN ASSY CN803 (XNP3035-B) SIDE A Q303 Q301 Q302 VIDEO&6CH IN ASSY IC302 CN104 IC303 IC301 (XNP3035-B) SIDE B...

  • Page 39: Pcb Parts List

    VSX-D510 5. PCB PARTS LIST NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. ÷ The mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 40 VSX-D510 Mark No. Description Part No. Mark No. Description Part No. C 119 CHIP CERAMIC C. CKSRYB103K50 L 1601 CHIP SOLID INDUCTOR QTL1013 L 1602 CHIP SOLID INDUCTOR QTL1013 C 120 CHIP CERAMIC C. CKSRYB103K50 C 1201 ELECT. CAPACITOR CEAT101M10 C 1202 ELECT.
  • Page 41 VSX-D510 Mark No. Description Part No. Mark No. Description Part No. C 144 ELECT. CAPACITOR CEAT3R3M50 C 1701 CERAMIC CAPACITOR CKSRYB682K50 C 145 ELECT. CAPACITOR CEAT3R3M50 C 1702 CERAMIC CAPACITOR CKSRYB682K50 C 146 ELECT. CAPACITOR CEAT100M50 C 1703 CHIP CERAMIC C.
  • Page 42 VSX-D510 Mark No. Description Part No. Mark No. Description Part No. C 199 CHIP CERAMIC C. CKSRYB103K50 Q 703 TRANSISTOR 2SA1145 C 201 ELECT. CAPACITOR CEAT4R7M50 Q 704 TRANSISTOR 2SC1845 C 202 CERAMIC CAPACITOR CKSRYF104Z16 D 51 DIODE S5688G C 205 ELECT.

  • Page 43: Regulator Assy

    VSX-D510 Mark No. Description Part No. Mark No. Description Part No. C611 ELECT. CAPACITOR CEAT101M16 R762 CARBON FILM RESISTOR RD1/4PUF101J C612 ELECT. CAPACITOR CEAT101M16 R763 METAL OXIDE RESISTOR RS1LMF4R7J C615 ELECT. CAPACITOR CEANP2R2M50 R764 METAL OXIDE RESISTOR RS1LMF4R7J C616 ELECT. CAPACITOR...

  • Page 44: Digital In Assy

    VSX-D510 Mark No. Description Part No. Mark No. Description Part No. C803 CERAMIC CAPACITOR CGCYX103M25 C323 CERAMIC CAPACITOR CKSRYB103K50 C804 CERAMIC CAPACITOR CGCYX103M25 C324 ELECT. CAPACITOR CEAT4R7M50 C805 ELECT. CAPACITOR CEAT101M16 C325 CERAMIC CAPACITOR CKSRYB221K50 C806 ELECT. CAPACITOR CEAT101M16 C326...
  • Page 45 VSX-D510 Mark No. Description Part No. Mark No. Description Part No. S 453 SWITCH ASG1051 COILS AND FILTERS S 454 SWITCH ASG1051 F1901 CHIP BEAD DTF1067 S 455 SWITCH ASG1051 F1902 CHIP BEAD DTF1067 S 456 SWITCH ASG1051 F1903 CHIP BEAD...

  • Page 46: Adjustment

    VSX-D510 Mark No. Description Part No. 6. ADJUSTMENT R.ENCODER ASSY SWITCHES AND RELAYS There is no information to be shown in this chapter. S 511 SWITCH ASG1051 S 512 ROTARY ENCODER XSX3006 S 513 ROTARY ENCODER XSX3005 OTHERS CABLE HOLDER(6P)

  • Page 47: General Information

    VSX-D510 7. GENERAL INFORMATION 7.1 DISASSEMBLY and DIAGNOSIS Note : This photograph shows other models. Diagnosis However, the work method is the same. Remove the Bonnet (seven screws). Rear Panel Pull up ×2 ×3 ×3 ×2 ×2 Diagnosis ×5 REGULATOR Assy AMP&PRIMARY Assy...
  • Page 48 VSX-D510 Diagnosis of D.D & INPUT Assy Remove FM/AM TUNER Unit and Shield R3 (five screws). Please check SIDE A of the D.D & INPUT Assy on this status. Please check IC101 mounted on side B from SIDE A. The Pin number points on SIDE A of IC 101 are shown as follows.

  • Page 49: Parts

    VSX-D510 7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. PDG260A (FRONT ASSY : IC401) • System Control MCU • Pin Arrangement (Top View)
  • Page 50 VSX-D510 • Pin Function Pin Name Pin Function Active Grid output 2 Grid output 1 − Connect to VDD ACIN AC pulse input RDS_DT Serial control DATA signal of RDS communication RDS_CK Serial control CLOCK signal of RDS communication DIRLOCK...
  • Page 51 VSX-D510 Pin Name Pin Function Active D_MUTE Digital mute (Not used) 9273_CS TC9273 Chip select DSP_MT DSP mute (ASSY mute) CDC_RST CODEC reset FM+(RDS) Tr switch ON/OFF for power supply of RDS decoder (L : AM, power OFF , H : Other) −...
  • Page 52 VSX-D510 M62446FP (D.D & INPUT ASSY : IC103) • Sound Controller IC (Volume and Tone Control) • Block Diagram Volume OUT4 DVDD 17-24kΩ <SW> OUT3 Volume OUT2 DATA 17-24kΩ OUT1 LATCH <SR> DGND AVDD Volume 17-24kΩ SWin AGND <SL> GNDS...
  • Page 53 VSX-D510 W24257AJ-12 (D.D & INPUT ASSY : IC1301) • 32K × 8 High-Speed CMOS Static RAM • • Block Diagram Pin Function Pin Name Function DECORER Addres Inputs CORE ARRAY I/O1 CONTROL DATA I/O I/O1 I/O8 I/O2 I/O3 I/O4 Data Inputs/Outputs...

  • Page 54: Display

    VSX-D510 7.2.2 DISPLAY XAV3010 (FRONT ASSY : V401) • FL DISPLAY • Pin Assignment DIGITAL SIGNAL SELECT DIRECT MONITOR RF ATT PRO LOGIC TUNED DIGITAL DTS MIDNIGHT RE-EQ STEREO LOUDNESS MONO ANALOG DIGITAL • Grid Assignment DIGITAL DIRECT MONITOR RF ATT...
  • Page 55 VSX-D510 • Pin Connection Pin No. 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 Connection F2 F2 NP NP P22 P21 P20 P19 P18 P17 P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 Pin No.

  • Page 56: Panel Facilities And Specifications

    VSX-D510 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Front Panel N∫m-Û.,? Digital Signal Processor MULTI JOG TONE MASTER VOLUME ST A TION TUNING SIGNAL DIRECT MONITOR /DTS 5.1CH MODE SELECT ST ANDBY ST ANDBY/ON PHONES CLASS MEMORY BAND SPEAKERS...
  • Page 57 VSX-D510 Display DIGITAL MONITOR SIGNAL SELECT DIRECT RF ATT DIGITAL DTS PRO LOGIC TUNED MIDNIGHT STEREO LOUDNESS MONO ANALOG DIGITAL 1 SIGNAL SELECT indicators 8 MONITOR indicator Lights to indicate the type of input signal assigned for the Lights when is selected.

  • Page 58: Remote Control

    VSX-D510 Remote Control 3 NUMBER/MODE buttons Use the number buttons to select the radio frequency in tuner DIRECT ACCESS mode or the tracks in CD, DVD mode etc. Also, buttons marked with the following names have special functions. If you try to use one of these functions Î...

  • Page 59: Rear Panel

    VSX-D510 5 MENU button - FL DIMMER button Use to access different menus associated with your DVD Use this button to make the fluorescent display (FL) player. dimmer or brighter. There are three brightness settings 6 SOURCE button as well as an off setting.

  • Page 60: Specifications

    VSX-D510 8.2 SPECIFICATIONS FM Tuner Section Amplifier Section Frequency Range ....... 87.5 MHz to 108 MHz Continuous average power output of 100 watts* Usable Sensitivity ... Mono:13.2 dBf, IHF (1.3 µV/ 75 Ω) per channel, min., at 8 ohms, from 20 Hz to 20,000 50 dB Quieting Sensitivity ......

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