Page 1: Dvd Player
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...
Page 2: Safety Information
The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
Page 3 By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. DVJ-X1...
Page 4: Table Of Contents
7. GENERAL INFORMATION ..........................99 7.1 DIAGNOSIS ............................. 99 7.1.1 SERVICE MODE ..........................99 7.1.2 POWER ON SEQUENCE........................ 107 7.1.3 DVJ-X1 BLOCK CHART(DJ MODE) ....................110 7.1.4 DVJ-X1 BLOCK CHART(NORMAL MODE) ..................112 7.1.5 DISASSEMBLY..........................114 7.1.6 On Discharge of the Capacitor ......................120 7.1.7 CLEANING ............................
Page 5: Specifications
C output level ..........286 mVp-p (75Ω ) Output connector ............S type Accessories Forced Eject Pin Audio Cable Video Cable (DEX1013) (VDE1064) L=1.5m (VDE1065) L=1.5m Control Cord Power Cord SD Memory Card (PDE-319) L=1 m (KUC type : ADG7021) (DWX2369) DVJ-X1...
Page 6: Exploded Views And Parts List
Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING DVJ-X1...
Page 7 DEX1013 Operating Instructions(English) DRB1358 NSP 10 Polyethylene Bag VHL-014 (230 x 340 x 0.05) • • • • • Pad (A) DHA1596 Pad (B) DHA1597 Pad (C) DHA1598 Packing Case DHG2425 Mirror mat Sheet VHL1012 SD Memory Card DWX2369 DVJ-X1...
Page 8: Exterior Section
2.2 EXTERIOR SECTION Lubricating oil ∗1 : GYA1001 Refer to "2.4 CONTROL PANEL SECTION". Refer to "2.6 SLOT-IN MECHANISM SECTION". ∗1 ∗1 ∗1 ∗1 ∗1 22 25 Refer to "2.3 BOTTOM SECTION". DVJ-X1...
Page 9 DDD1258 26P Flexible Cable/60V DDD1257 13P Flexible Cable/60V DDD1256 • • • • • Screw PBA1062 Screw BBZ30P120FMC Screw BPZ30P080FZK Screw BPZ30P140FMC Screw BBZ30P060FMC Screw BBZ30P080FNI EMI Sheet B DEC2673 Sheet B DEC2693 Sheet C DEC2695 Front Cover DEC2678 DVJ-X1...
Page 10: Bottom Section
2.3 BOTTOM SECTION DIPB to DVPL to CN2002 CN2006 DVPL to CN2007 SDCB to CN2002 DVJ-X1...
Page 11 Bottom Case Assy (KUC) DXB1794 Cord Clamper RNH-184 • • • • • Screw BBZ30P200FMC Screw BPZ30P080FZK Screw BBZ30P120FMC Screw BBZ30P060FMC 40P Flexible Cable DDD1252 13P Flexible Cable DDD1253 22P Flexible Cable DDD1251 4P Flexible Cable PF04EE-D040 Sheet DEC2691 DVJ-X1...
Page 12: Control Panel Section
2.4 CONTROL PANEL SECTION Refer to "2.5 JOG SECTION". MJCB to CN4503 DVJ-X1...
Page 13 Set Knob (TEMPO) DAC2160 Reinforcement Plate DNH2602 Reﬂector DNK4249 Front Lens DNK4251 Ring Lens (SEARCH) DNK4253 Sheet 2 DED1170 Ring Lens DNK4252 Set Knob (SEARCH) DAC2157 Set Knob (PLAY) Assy DXB1799 Card Stopper DNK4250 Earth Plate (CU) DBK1224 Reset knob DAC2159 DVJ-X1...
Page 14: Jog Section
2.5 JOG SECTION Lubricating oil ∗1 : GYA1001 27 12 ∗1 ∗1 ∗1 ∗1 Note : Be careful so that lubricating oil does not adhere to rubber section of the roller. DIPB to CN3003 ∗1 DVJ-X1...
Page 15 Arm Spring DBH1503 Deceleration Gear DNK4066 ENC Plate DEC2498 Gear Arm DNK4065 Gear DNK4176 Smoother DNK4177 Adjust Plate DNK4178 Gear Spring 200 DBH1525 Washer WA42D080D050 Screw PBA1062 Screw BPZ30P080FZK Screw BPZ20P100FMC Screw BPZ20P060FMC Screw IPZ30P100FMC 13P Fiexible Cable 52492-1320 DVJ-X1...
Page 16: Slot-In Mechanism Section
2.6 SLOT-IN MECHANISM SECTION Lubricating oil ∗1 : GYA1001 Daifree ∗2 : GEM1036 ∗1 ∗1 ∗2 ∗2 ∗2 ∗1 DVPL to CN2001 DVPL to CN2002 DVPL to CN2003 DVJ-X1...
Page 17 DNK3911 SW Lever Spacer DEC2420 Loading Lever DNK3406 Clamper D4 Assy DXA1881 Clamper Spring DBH1374 Clamper Arm DNK3576 Eject Lever DNK3684 Lever A DNK3564 Lever B DNK3558 Guide Spring DBH1375 Disc Guide DNK3914 NSP 44 13P Spindole Flexibl Cable DVJ-X1...
Page 18: Block Diagram And Schematic Diagram
CN3001 CN3002 CN3003 X3001 16MHz V3401 MFLB MAIN FL IC3004 ASSY PEG012A8 CONTROL CPU with FL CONTROLLER J3006 J3006 CN4201 KSWB DIPB ASSY CN3005 ASSY CN3004 LED2 ASSY LED1 ASSY RSWB ASSY CN3201 J3302 J3302 SLDB ASSY CN3301 CN3202 DVJ-X1...
Page 19 JA4505 IC1104 SYNC IC1102 LM1881M SN74LV08APW DOUT ASSY CN501 CN2502 CN2501 SD/MMC CARD MONITOR CN4001 : VIDEO DATA BUS SDCB ASSY IC4001 : AUDIO DATA BUS UPD16306B FL DRIVER IC V4001 JOG FL JFLB ASSY CN4002 CN4101 JOGB ASSY DVJ-X1...
Page 20: Block Diagram (2/2)
V+3R3 IC4510 PSWB ASSY V+3R3 V+3D1 V+12S IC4511 V+3D3 IC4513 V+12S IC4512 IC4514 V+5S V+3D2 SW POWER SUPPLY ASSY CN4507 CN2008 VA5V VD5V V12DR IC2300 IC2301 MM1478DFBE PQ070XZ02ZP RESET VD1R5 VD3V VA3V +1.5V REG. +3.3V REG. IC2303 DVPL ASSY DVJ-X1...
Page 21 IC902 CN501 CN2502 PQ070XZ02ZP V+2DEC +2V REG. IC302 MM1562FF V+3D3 V+2DMA IC1106 +2V REG. MM1561JF V+3D2 V1R8CAP +1.8V REG. IC121 PQ070XZ02ZP V+2SH IC301 +2V REG. MM1562FF V+2AV1 +2V REG. IC504 MM1561JF V1R8M0T IC1504 +1.8V REG. MM1562FF V+2PRO +2V REG. DVJ-X1...
Page 22: Overall Wiring Diagram
POWER CORD PSWB ASSY (ADG7021) (DWS1345) SPCN ASSY (DWX2343) SPINDLE MOTOR (DXM1186) MJCB ASSY INSW ASSY (DWG1573) (DWS1342) STEPPING MOTOR (DXM1159) 1/10 - 10/10 MAIN ASSY (DWG1570) STCN ASSY (DWX2342) LOADING MOTOR ASSY-S (DEA1008) SLMB ASSY (DWS1344) SDCB ASSY (DWX2344) DVJ-X1...
Page 23 : The power supply is shown with the marked box. LED2 ASSY (DWG1579) KSWB ASSY (DWS1343) CMPB ASSY LED1 ASSY (DWG1577) (DWG1578) DOUT ASSY (DWG1574) SLDB ASSY (DWS1347) EJTB ASSY (DWS1348) DIPB ASSY (DWG1575) MFLB ASSY (DWG1576) RSWB ASSY (DWS1346) JOGB ASSY JFLB ASSY (DWG1572) (DWG1571) DVJ-X1...
Page 24: Main Assy (1/10)
3.4 MAIN ASSY (1/10) 2/10 1/10 9/10 MAIN ASSY (DWG1570) 8/10 8/10 5/10 6/10 3/10 3/10 8/10 6/10 2/10 9/10 8/10 3/10 6/10 9/10 2/10 9/10 9/10 1/10 DVJ-X1...
Page 25 2/10-4/10 2/10-4/10, 6/10 2/10-6/10, 8/10, 9/10 1/10 DVJ-X1...
Page 26: Main Assy (2/10)
3.5 MAIN ASSY (2/10) 2/10 MAIN ASSY (DWG1570) 4/10 4/10 1/10, 3/10-6/10, 8/10, 9/10 1/10 9/10 5/10 1/10, 3/10, 4/10 1/10, 3/10, 4/10 2/10 DVJ-X1...
Page 27 6/10 9/10 1/10 (VD) 6/10 9/10 (AD) 9/10 9/10 1/10, 3/10-6/10, 8/10, 9/10 (AD) : AUDIO SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE (VD) : VIDEO SIGNAL ROUTE 2/10 DVJ-X1...
Page 28: Main Assy (3/10)
3.6 MAIN ASSY (3/10) 3/10 MAIN ASSY (DWG1570) 3/10 1/10 CN2502 1/10, 2/10, 4/10-6/10, 8/10, 9/10 1/10, 2/10, 4/10-6/10, 8/10, 9/10 2/10 2/10, 8/10 3/10 DVJ-X1...
Page 29 5/10 1/10 (AD) 9/10 (AD) : AUDIO DATA SIGNAL ROUTE : DGITAL DATA SIGNAL ROUTE 3/10 DVJ-X1...
Page 30: Main Assy (4/10)
3.7 MAIN ASSY (4/10) 4/10 MAIN ASSY (DWG1570) 2/10 8/10 8/10 9/10 1/10 4/10 DVJ-X1...
Page 31 2/10 1/10-3/10, 5/10, 6/10, 8/10, 9/10 CN2007 : ATAPI DATA SIGNAL BUS ROUTE 1/10 4/10 DVJ-X1...
Page 32: Main Assy (5/10)
3.8 MAIN ASSY (5/10) 5/10 MAIN ASSY (DWG1570) 3/10 6/10 1/10-4/10, 6/10, 8/10, 9/10 2/10 1/10 2/10 5/10 DVJ-X1...
Page 33 6/10 5/10 DVJ-X1...
Page 34: Main Assy (6/10)
3.9 MAIN ASSY (6/10) 6/10 MAIN ASSY (DWG1570) 7/10 (VD) 5/10 1/10 2/10 6/10 DVJ-X1...
Page 35 2/10 9/10 (VD) 8/10 (VD) 8/10 (VD) 5/10 9/10 (VD) : VIDEO DATA SIGNAL BUS ROUTE 1/10 6/10 DVJ-X1...
Page 36: Main Assy (7/10)
3.10 MAIN ASSY (7/10) 7/10 MAIN ASSY (DWG1570) 6/10 7/10 DVJ-X1...
Page 37 7/10 DVJ-X1...
Page 38: Main Assy (8/10)
3.11 MAIN ASSY (8/10) 8/10 MAIN ASSY 1/10 (DWG1570) 6/10 (S-C) (S-Y) (VD) (Cb) (Cr) Color Difference Level ADJ 1/10 1/10 6/10 1/10 2/10, 6/10 8/10 DVJ-X1...
Page 39 : Y SIGNAL ROUTE 6/10 (Cb) : Cb SIGNAL ROUTE (VD) 9/10 (AD) 9/10 1/10 (AD) : AUDIO DATA SIGNAL ROUTE 9/10 (VD) : VIDEO DATA SIGNAL BUS ROUTE : AUDIO SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE 8/10 DVJ-X1...
Page 40: Main Assy (9/10)
3.12 MAIN ASSY (9/10) 9/10 MAIN ASSY (DWG1570) 2/10 2/10 6/10 Master Clock ADJ 3/10 4/10 8/10 2/10 2/10 9/10 DVJ-X1...
Page 41 : S-VIDEO OUT Y SIGNAL ROUTE (Cr) : Cr SIGNAL ROUTE (S-Y) : Y SIGNAL ROUTE (Cb) : Cb SIGNAL ROUTE : AUDIO SIGNAL ROUTE (Cb) : DIGITAL OUT SIGNAL ROUTE (Cr) 6/10 1/10 8/10 1/10 1/10 CN4508 2/10 2/10 1/10 CN4505 9/10 DVJ-X1...
Page 42: Main Assy (10/10)
3.13 MAIN ASSY (10/10) 10/10 MAIN ASSY (DWG1570) 10/10 DVJ-X1...
Page 43 10/10 DVJ-X1...
Page 44: Dvpl Assy
3.14 DVPL ASSY CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. DEK1086- 466.125 MFD, BY LITTELFUSE INK. FOR IC2303. CN4507 LOADING MOTOR ASSY-S 4/10 CN701 DVJ-X1...
Page 45 DVPL ASSY (DWX2341) : ATAPI DATA SIGNAL BUS ROUTE : RF SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE : LOADING MOTOR LOOP LINE DVJ-X1...
Page 46: Stcn, Spcn, Sdcb And Insw Assys
3.15 STCN, SPCN, SDCB and INSW ASSYS STCN ASSY (DWX2342) STEPPING CN2003 MOTOR : STEPPING SERVO LOOP LINE SPCN ASSY (DWX2343) SPINDLE MOTOR CN2002 CN5001 DVJ-X1...
Page 47 SDCB ASSY (DWX2344) 3/10 CN501 SD/MMC CARD CONNECTOR INSW ASSY (DWS1342) CN2403 DVJ-X1...
Page 48: Dipb And Rswb Assys
3.16 DIPB and RSWB ASSYS DIPB ASSY (DWG1575) DKN1356 CN4201 CN3201 DVJ-X1...
Page 49 RSWB ASSY (DWS1346) DVJ-X1...
Page 50: Sldb, Led1, Led2, Cmpb, Mflb And Pswb Assys
3.17 SLDB, LED1, LED2, CMPB, MFLB and PSWB ASSYS SLDB ASSY (DWS1347) ZERO POINT ADJ. LED1 ASSY LED2 ASSY (DWG1578) (DWG1579) CMPB ASSY (DWG1577) (Cr) (Cr) (Cb) (Cb) I J K L DVJ-X1...
Page 51 MFLB ASSY (DWG1576) CN3501 DKN1357 : VIDEO SIGNAL ROUTE PSWB ASSY (DWS1345) (Cr) : Cr SIGNAL ROUTE : Y SIGNAL ROUTE (Cb) : Cb SIGNAL ROUTE AC IN DVJ-X1...
Page 52: Jflb And Jogb Assys
3.18 JFLB and JOGB ASSYS JFLB ASSY (DWG1571) CN3003 SHEET SW DVJ-X1...
Page 53 JOGB ASSY (DWG1572) DVJ-X1...
Page 54: Mjcb And Dout Assys
3.19 MJCB and DOUT ASSYS MJCB ASSY (DWG1573) (Cr) (Cr) (Cb) (Cb) (G/Y) 9/10 (S-C) (S-C) CN1703 (S-Y) (S-Y) CN101 9/10 CN1702 CN102 9/10 CN1701 CN2008 CN3002 DVJ-X1...
Page 55 RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. AEK7013 MFD, BY LITTELFUSE INK. FOR IC4506. CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. AEK7014 MFD, BY LITTELFUSE INK. FOR IC4510 and IC4511. DOUT ASSY (DWG1574) DVJ-X1...
Page 56: Kswb, Slmb And Ejtb Assys
3.20 KSWB, SLMB and EJTB ASSYS KSWB ASSY (DWS1343) SLMB ASSY (DWS1344) CN2004 DVJ-X1...
Page 57 EJTB ASSY (DWS1348) CN3402 DVJ-X1...
Page 58: Sw Power Supply Assy
3.21 SW POWER SUPPLY ASSY J4502 J4504 J4301 DVJ-X1...
Page 59 V: 1V/div. H: 4nS/div. V: 1V/div. H: 10nS/div. V: 1V/div. H: 10nS/div. 4/10 5/10 5/10 MAIN ASSY MAIN ASSY MAIN ASSY IC703- 38pin (SLMCLK) IC904- 38pin (M1CLK) IC906- 38pin (M2CLK) V: 1V/div. H: 4nS/div. V: 1V/div. H: 2nS/div. V: 1V/div. H: 2nS/div. DVJ-X1...
Page 60 V: 1V/div. H: 200usec/div. V: 1V/div. H: 10nsec/div. V: 1V/div. H: 10nsec/div. V: 1V/div. H: 200µsec/div. 9/10 9/10 MAIN ASSY MAIN ASSY CN1703 - pin 26 [ROUT] CN1703 - pin 24 [LOUT] V: 2V/div. H: 200usec/div. V: 2V/div. H: 200µsec/div. DVJ-X1...
Page 61 MFLB ASSY JFLB ASSY MFLB ASSY IC3401 - pin 11 [FL-SCLK] V: 1V/div. H: 200nsec/div. JFLB ASSY IC4001 - pin 38 [/SCK2] V: 1V/div. H: 1usec/div. DVJ-X1...
Page 62 IC1103(MN1561JF) Pin No. Voltage(V) IC101(TC74VHC04FT) Pin No. Voltage(V) 3/10 MAIN ASSY IC504(MN1561JF) Pin No. Voltage(V) Reset signal IC1108(MN1561JF) output Pin No. Voltage(V) IC102(TC74VHC04FT) Pin No. Voltage(V) – IC507(TK11116CS) Pin No. Voltage(V) FPGA Configuration signal IC105(TC7SH08FU) Pin No. Voltage(V) DVJ-X1...
Page 63 POWER ASSY Pin No. Voltage(V) 12.0 12.3 12.3 9/10 MAIN ASSY IC1708(MN1561JF) Pin No. Voltage(V) CN4507(B4B-EH) to DVPL ASSY Pin No. Voltage(V) 12.2 CN1701(B10B-PH-SM3) CN4505(B10B-PH) to MJCB ASSY to MAIN ASSY Pin No. Voltage(V) Pin No. Voltage(V) 12.1 12.0 DVJ-X1...
Page 64 JFLB ASSY MFLB ASSY Only IC power supply Only IC power supply / GND terminal / GND terminal IC4001(UPD16306B) V3401(DEL1052) Pin No. Voltage(V) Pin No. Voltage(V) DVJ-X1...
Page 65 1.62 0.83 1.98 7—12 1.55 7—12 1.69 IC2300 (MM1478DFBE) 7—12 2.12 Pin No. Voltage (V) 7—12 2.25 2.25 4.83 4.85 2.43 2.43 IC2301 (PQ070XZ02ZP) 2.35 2.37 Pin No. Voltage (V) 2.34 4.27 4.83 4.27 2.35 1.65 2.35 1.25 1.65 DVJ-X1...
Page 66 0.69 1.65 1.65 1.65 1.65 1.65 1.67 0.77 4.75 1.65 1.64 4.75 1.75 1.65 1.65 2.85 1.63 2.65 1.63 1.65 2.85 0.36 1.45 1.65 1.95 1.65 1.65 1.62 1.56 1.63 1.65 1.61 1.65 1.84 1.45 1.65 0—3.3 1.61 0—3.3 DVJ-X1...
Page 67: Pcb Connection Diagram
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Capacitor Connector SIDE A SIDE B P.C.Board Chip Part DVJ-X1...
Page 68: Main Assy
R197 R198 IC505 IC505 IC102 R583 IC901 R540 R539 R541 R916 R915 R954 IC121 R923 R932 R941 R925 IC902 IC113 IC902 R929 R937 R940 C552 R561 C908 IC109 R574 R569 C907 R560 R905 F907 C5020 IC507 IC507 F901 C906 KN17 DVJ-X1...
Page 69 R142 C130 R141 R136 R147 C155 IC102 R151 R152 R157 R150 F112 R540 F107 R539 R541 R220 SECOND R229 R158 R232 IC121 R508 R507 IC113 CN2502 C501 D506 D504 D502 MAIN ASS'Y DWG1570- DNP2075-A CONTACT SIDE KN1705 (DNP2075-A) CN501 DVJ-X1...
Page 70 IC103 C164 R118 C5070 C166 R112 R163 R123 R204 R203 R186 R176 R166 R134 F509 R524 R516 C517 IC904 IC905 C5002 R518 C503 F111 R512 F104 C103 R502 R503 F508 F501 R506 C502 C505 R504 R501 IC503 C506 IC503 DVJ-X1...
Page 71 R935 R934 R901 C975 C974 R919 C973 C922 C909 C972 R902 C971 C970 C962 C969 C968 C5070 C933 F912 R585 R938 R922 R936 F904 C913 C912 C911 C910 R918 C979 IC904 C986 C943 C5080 C5084 R904 C903 C902 (DNP2075-A) DVJ-X1...
Page 72: Dvpl Assy
4.2 DVPL ASSY SIDE A SIDE A CN701 DVPL ASSY CN2007 To Loading Motor CN2005 CN4507 CN2008 1 2 3 (DNP2076) DVJ-X1...
Page 73 SIDE B SIDE B DVPL ASSY To Loading Motor CN2005 CN4701 CN2004 (DNP2076) DVJ-X1...
Page 74: Spcn, Stcn, Insw, Slmb And Sdcb Assys
CN4701 CN5001 CN4701 1.LPS1 (DNP2079-A) 2.GNDD 3.LPS2 CN2004 (DNP2078-A) SDCB ASSY R2510 YG-M4 R2509 R2504 CN2501 R2508 R2507 R2501 CN501 CN2502 Contact R2506 Side UP R2511 SDCB DWX2344 (DNP2076-A) C D E F T C D E F T DVJ-X1...
Page 75 (DNP2076-A) (DNP2076-A) SLMB ASSY INSW ASSY SLOTSW SLOTSW S4702 YG-M2 DWS1342 S4701 INSW CN4701 CN5001 CN4701 3.LPS2 (DNP2079-A) 2.GNDD 1.LPS1 CN2004 (DNP2078-A) SDCB ASSY S2501 DWX2344 SDCB YG-M4 (DNP2076-A) C D E F T C D E F T DVJ-X1...
Page 76: Dipb, Sldb, Rswb, Led1 And Led2 Assys
4.4 DIPB, SLDB, RSWB, LED1 and LED2 ASSYS SIDE A DIPB ASSY SLDB ASSY VR3201 W3151 CN3201 D3205 S3201 T.RST CN4503 CN40 CN3003 CN3002 CN3004 CN3001 IC3003 CN3401 DVJ-X1...
Page 77 J3303 RSWB D3303 ASSY J3302 LED2 DWG1579 J3302 LED1 ASSY (DNP2077-A) ZERO POINT ADJ W3149 GLED J3101 VR3202 SLDB T.RST 1.GLED DWS1347 2.NC J3006 3.NC 4.NC 5.VLED J3006 CN3202 (DNP2077-A) J3006 (DNP2077-A) CN4201 CN3202 CN3005 CN4001 CN3003 (DNP2077-A) IC3003 DVJ-X1...
Page 78 CN3301 CN40 Q3007 Q3008 Q3020 CN300 Q3018 IC3006 Q3005 Q3006 IC3004 Q3017 IC3002 IC3007 Q3003 Q3004 Q3010 Q3016 Q3011 IC3001 0 1 2 3 4 5 6 7 8 9 0 1 2 3 G H I J K DVJ-X1...
Page 79 SIDE B C3203 DWS1347 ADIN D3203 V+5AD ADCT GNDAD C3201 Q3201 D3205 9.VLED 8.GLED 7.TRESL CN3201 6.GNDAD 5.KEY4A 4.V+5AD 3.ADCT T.RST 2.ADIN 1.GNDAD (DNP2077-A) CN4503 CN4001 CN3003 CN3002 CN3004 CN3001 (DNP2077-A) CN3401 DVJ-X1...
Page 80: Mflb, Kswb And Ejtb Assys
EJTB ASSY CN3501 EJTB 1.RXD 2.TXD CN3501 3.GNDAD DWS1348 4.ELSW GNDAD W3501 5.KEY3A 6.V+5D S3503 E.LOCK STOP 1.TXD LOCK UNLOCK 2.RXD EJECT W3502 3.DTR GNDAD 4.CTS W3503 5.V+5D 6.GNDD W3504 7.NC CN3502 KSWB ASSY CN3005 W212 M S U DVJ-X1...
Page 81 SIDE A CN3402 CN3402 C3401 (DNP2077-A) N FL W3167 GNDD W3168 C3408 FLAC1 FLAC2 W3156 CN3401 CN3401 (DNP2077-A) CN3001 CN3503 (DNP2078-A) DWS1343 KSWB (DNP2078-A) DVJ-X1...
Page 82 C3501 R3504 R3502 S3503 EJTB UNLOCK LOCK GNDAD DWS1348 CN3503 KSWB ASSY D4210 Q4203 C4205 D4202 R4207 Q4202 R4206 C4203 D4211 D4212 D4205 C4206 D4203 D4201 R4204 R4208 C4210 R4201 R4205 R4203 D4204 D4206 C4204 R4202 M S U DVJ-X1...
Page 83 4.ELSW 5.KEY3A 6.V+5D 3504 3502 EJTB DWS1348 (DNP2078-A) CN4201 YG-A3 9.GLED CN3005 VLED MMCL CUEL 5.PLAYL D4202 KEY1A KEY0B C4209 KEY0A 1.GNDAD D4215 R4214 R4212 C4201 Q4201 D4217 C4207 D4201 C4208 R4209 R4201 C4202 R4210 D4204 R4213 R4211 (DNP2078-A) DVJ-X1...
Page 84: Jflb And Jogb Assys
SIDE A Q4001 IC4002 Q4009 CN3003 JFLB ASSY CN4001 W136 W139 W140 W141 W151 W188 W156 W148 W150 Q4009 V4001 W189 W161 W167 W169 W168 W191 W190 W172 W170 W192 CONTACT SIDE=UP W193 CN4002 SPACER (DNP2078-A) JOGB ASSY (DNP2078-A) DVJ-X1...
Page 85 Q4008 GLOAD GLOAD VLDJ VLDJ VLDJ GLOAD GLOAD Q4003 GLOAD GLOAD Q4004 Q4003 Q4004 Q4006 GLOAD VLDJ Q4006 GLOAD Q4007 Q4002 Q4007 Q4002 Q4005 3.GNDD Q4005 2.NC 1.TCH CN4003 CN4002 CN4002 (DNP2078-A) Q4601 JFLB DWG1571 YG-A3 JOGB ASSY (DNP2078-A) DVJ-X1...
Page 86: Cmpb, Mjcb And Dout Assys
GNDA IC4510 9.GNDS 10.SRDY 10.GNDS GLED 1.V+12S 10.TXD 11.V+5S 10.GNDV GNDD 2.GNDS V+12A SCLK 3.GNDS GNDV 5.GNDD IC4513 4.V+5S V+5V IC4513 GNDD 5.GNDD SOUT GNDD 1.GNDD V+3D2 V+3D3 1.V+3D1 IC4514 IC4514 (DNP2078-A) YG-A3 L Q R L Q R DVJ-X1...
Page 87 10.GNDS D OUT GNDD 11.V+5S 10.GNDA MODE 9.V+12A GNDD 8.GNDV IC4513 10.SRDY 7.V+5V IC4513 1.V+12S 6.GNDD 5.GNDD GNDD R4532 4.GNDD SCLK 2.GNDS 3.V+3D2 5.GNDD 2.V+3D3 1.V+3D1 3.GNDS IC4514 IC4514 SOUT 1.GNDD 4.V+5S L Q R L Q R (DNP2078-A) DVJ-X1...
Page 88: Pswb And Sw Power Supply Assys
4.8 PSWB and SW POWER SUPPLY ASSYS SIDE A SIDE A PSWB ASSY AN4301 DWS1345 W3152 YG-A3 LIVE PSWB C4301 W3153 W3155 DWS1349 W3154 POWER SW S4301 NEUTRAL (DNP2077-A) SW POWER SUPPLY ASSY CN101 (DWR1378) J4502 DVJ-X1...
Page 89 SIDE B SIDE B PSWB ASSY MANUAL SOLDER MANUAL SOLDER J4301 PSWB POWER SW S4301 J4301 AN4301 (DNP2077-A) SW POWER SUPPLY ASSY CN101 (DWR1378) DVJ-X1...
Page 90: Pcb Parts List
DWG1574 2..KSWB ASSY DWS1343 2..SLMB ASSY DWS1344 2..EJTB ASSY DWS1348 1..INSW ASSY DWS1342 > 1..SW POWER SUPPLY ASSY DWR1378 PARTS LIST OF DVJ-X1/ KUC Mark No. Description Part No. Mark No. Description Part No. MAIN ASSY IC117 M51957BFP IC305 M65774BFPA...
Page 91 F301-F306,F501-F507 EMI FILTER VTF1171 C1614-C1618,C1625,C1626,C1628 CKSRYB104K16 F701,F702,F706,F901-F905 VTF1171 C1630,C1631,C1636,C1637,C170 CKSRYB104K16 EMI FILTER C1701,C1703,C1705,C1707,C1709 CKSRYB104K16 C171,C1711-C1713,C1715-C1717 CKSRYB104K16 CAPACITORS C905 CCSRCH100D50 C1719,C1726,C1732-C1734,C1736 CKSRYB104K16 C1622,C1633 CCSRCH101J50 C1741,C1742,C301-C303,C305 CKSRYB104K16 C169 CCSRCH102J50 C307,C310,C313-C317 CKSRYB104K16 C904 CCSRCH120J50 C319-C367,C369,C371-C376 CKSRYB104K16 C1727-C1729 CCSRCH221J50 C378,C5001-C5020,C5024 CKSRYB104K16 C1720 CCSRCH330J50 C5037-C5052,C5054,C5055 CKSRYB104K16 DVJ-X1...
Page 92 COILS AND FILTERS R805,R823,R830,R910,R911 RAB4C220J L2300 CHIP COIL OTL1009 R507,R508,R563 RAB4C223J L2101-L2116 CHIP BEAD VTL1075 R515,R522-R524 RAB4C330J R573,R574,R584,R586 RAB4C472J CAPACITORS C2113 CCSRCH101J50 R112,R203,R204,R819-R822 RAB4C560J C2016, C2204, C2205 CCSRCH151J50 R824-R829,R925,R929,R932 RAB4C560J C2308, C2310 CEHAR100M16 R937,R939-R944,R947,R948 RAB4C560J C2207, C2303, C2305 CEHAR101M10 DVJ-X1...
Page 93 CKSRYB103K50 C3036, C3044, C3045 CKSRYB103K50 C3003, C3013, C3014, C3032, C3033 CKSRYB104K16 STCN ASSY OTHERS C3010 CKSRYB105K10 CN2404 4P FFC CONNECTOR DKN1223 C3008 CKSRYB221K50 CN2405 4P FFC CONNECTOR VKN1409 RESISTORS VR3001, VR3002 (10KB) DCS1045 Other Resistors RS1/16S###J SPCN ASSY OTHERS DVJ-X1...
Page 94 AN4301 1P AC INLET AKP7032 OTHERS > J4301 CONNECTOR ASSY DKP3566 2P CABLE HOLDER 51048-0200 PCB BINDER VEF1040 CN3301 BOTTOM CONNECTOR 52084-0510 JFLB ASSY LED2 ASSY SEMICONDUCTORS SEMICONDUCTORS IC4001 UPD16306B D3303 NSPB500-0008 Q4001 2SB1237X Q4002-Q4008 2SC4081 CAPACITORS Q4009 2SD2395 DVJ-X1...
Page 95 Q4505, Q4506 2SD2114K D4207-D4209, D4211 SLR-343BBT D4509, D4510 1SS355 D4511 NNCD6.2MF SWITCHES AND RELAYS D4501, D4503 UDZS5.6B S4201, S4202 DSG1079 S4203-S4206 VSG1024 CAPACITORS CAPACITORS C4531 CEANP220M10 C4507, C4512, C4516, C4517 CEAT102M6R3 C4209 CCSRCH101J50 C4521 CEAT221M10 C4203-C4208 CKSRYB103K50 C4520 CEAT221M25 DVJ-X1...
Page 96 DSG1017 OTHERS CN4701 KR CONNECTOR S3B-PH-K EJTB ASSY SWITCHES AND RELAYS S3503 DSH1049 S3501, S3502 VSG1024 CAPACITORS C3501 CCSRCH101J50 C3503 CKSRYB103K50 C3502 CKSRYB104K16 RESISTORS All Resistors RS1/16S###J OTHERS CN3502 7P FFC CONNECTOR VKN1267 CN3501 B TOB CONNECTOR 6P VKN1358 DVJ-X1...
Page 97: Adjustment
The position of the slide knob corresponding to TEMPO 0.00% on the FL display does Symptom of an not match "0" printed on the panel. adjustment error Adjustment Point Value of TEMPO indication Precision screwdriver (small) VR3202 VR3201 SIDE B SLDB ASSY ADIN ADCT VR3201 VR3202 DVJ-X1...
Page 98: Main Assy Adjustment
Adjust VR1501 so that the value of TP2 becomes 710mVp-p ± 2%. Procedures Symptom of an adjus Displays too dark or bright. Improper color. tment error Adjustment Point SIDE A MAIN ASSY VC1701 VR1501 VR ADJ 27MHz VR ADJ 710mV DVJ-X1...
Page 99: General Information
In this mode, the version of the software program for each microcomputer can be checked. SUB 1.00 In the screen of the each software version, shows the region number on the top right of screen. DVJ-X1 SERVICE MODE 02 MAIN : Ver 1.00...
Page 100 This is displayed when a DVD other than video-formatted DVDs (VR format, DVD-A, etc.) is loaded. DISABLE DJ MODE This is displayed during DVD playback in DJ mode, while the areas that cannot be controlled in DJ mode are being played back. DVJ-X1...
Page 101 While the JOG dial is rotated in the forward direction 2 JOG While the JOG dial is rotated in the reverse direction REV indication When DIRECTION is switched to reverse When EJECT LOCK is locked EJECT LOCK indication *Mode for checking the load on the JOG dial DVJ-X1...
Page 102 Remove the screw fixing the adjust plate, then screw it into the hole corresponding to the value (-1, -2, -3, +1, or +2) for a load to be added: -1, -2, -3 : To decrease the load +1, +2 : To increase the load DVJ-X1...
Page 103 If error E11 is returned, wait a few moments then enter "IW" again. 8 Enter "EJ" to eject the disc, then turn off the power of the DVJ-X1 then turn it back on. Check that no error is displayed. DVJ-X1...
Page 104 • Start up the terminal software of the PC and set as follows: Communication speed: 4800 bps, parity: none, STOP bit: 1. • Turn on the power of the DVJ-X1 and wait until the "POWER ON" indication disappears. Then press the ENTER key on the PC several times to confirm that "R"...
Page 105 The slider is moved by about 11.1875 µm toward the innermost track. Slider Move Rev Note: This command moves a built-in player directly. Operation may become abnormal when executed this command during normal playback. Please execute this command after setting to the STOP state by all means. DVJ-X1...
Page 106 Example: To jump by 100 tracks from the current point toward outermost track: 100MF Slider Move Fwd/Rev The slider is moved by about 11.1875 µm toward the outermost/innermost track. You can move the slider to your desired position by executing this command repeatedly. DVJ-X1...
Page 107: Power On Sequence
After a disc is loaded, loading Long press processing and startup processes begin. of the key In the power ON If a disc is loaded, the playback process starts. Reading data, etc. Distinction between DVD/CD CD playback DVD playback process process DVJ-X1...
Page 108 5,000 rpm. 0m01s time point Tracking balance adjustment Spindle starts Adjustment of tracking-error amplitude Searching for 30000H rotating at 3,100 rpm. Off-track threshold adjustment Measuring eccentricity Tracking on Accurate adjustment of focus position Start of acquiring addresses DVJ-X1...
Page 109 DVJ-X1...
Page 110: Dvj-X1 Block Chart(Dj Mode)
7.1.3 DVJ-X1 BLOCK CHART(DJ MODE) DVD / CD SDRAM SDRAM IC2000 256M × 2 64M × 4 (AN22022A) High-speed decoding of compressed video data (MPEG2) is performed. ATAPI IC903 IC2100 IC701 IC304 (PD6449A) (MN103S72F) (PE5337A) (XCS50-5PQ208C) MPEG Video SODC DMA Controller...
Page 111 AUDIO OUT (DIGITAL) IC1513 IC1510 AUDIO OUT (PD0274A) (PCM1742KE) (2ch Analog) AQE IC Audio DAC IC503 (TE4300PF) SD Memory SD/MMC Memory Card I/F Card Controller : Video Signal Line : Audio Signal Line (DVD) : Audio Signal Line (CD) DVJ-X1...
Page 112: Dvj-X1 Block Chart(Normal Mode)
7.1.4 DVJ-X1 BLOCK CHART(NORMAL MODE) DVD / CD SDRAM IC2000 256M × 2 (AN22022A) ATAPI IC2100 IC701 IC304 (MN103S72F) (PE5337A) (XCS50-5PQ208C) SODC DMA Controller As this chip serves as a single-chip DVD decoder and processes both video and audio signals, as with...
Page 113 IC503 (TE4300PF) SD Memory SD/MMC Memory Card I/F Card Controller Operations that are enabled using the SD Memory Card are not available in Normal mode. : Video Signal Line : Audio Signal Line (DVD) : Audio Signal Line (CD) DVJ-X1...
Page 114: Disassembly
MAIN Assy While holding card ejector pressed, detach the control panel section. CN701 Card ejector CN501 Note: To reconnect the 40-pin flexible cable to the connector (CN701), hold the flexible cable with both hands and push it straight in. Diagnosis DVJ-X1...
Page 115 EJTB Assy MFLB Assy RSWB Assy DIPB Assy Fix the flexible cable to the lib section with a piece of lead tape R4. Lead tape R4 JFLB Assy SLDB Assy LED1 Assy JOGB Assy LED2 Assy KSWB Assy Bottom view DVJ-X1...
Page 116 Control panel section SW spring 31 SW spring 31 Bottom view Jog section Peel the sheet SW off. Unhook the upper part of the jog section. Sheet SW Exchange Lower part of the jog section Upper part of the jog section DVJ-X1...
Page 117 Remove the six screws and one flexible cable. Remove the player section. Sheet SW Jog holder 2 Mechanism holder plate Earth spring A earth spring is attached between the mechanism holder plate and the slot-in mechanism section. Be sure not to lose it. DVJ-X1...
Page 118 Remove the traverse mechanism G11 Assy-S by removing the three screws. Remove the four float spring G11s. Remove the four dampers. SPCN Assy Remove the slot-in mechanism section. Slot-in mechanism section Damper Traverse mechanism G11 Assy-S Float spring G11 DVJ-X1...
Page 119 After replacing the traverse mechanism G11 Assy-S with a new one, be sure to INSW Assy Inside SW base finish wiring of the pickup flexible cable then open those circuits by removing the solder. Bottom view Exchange Bottom view DVJ-X1...
Page 120: On Discharge Of The Capacitor
SW POWER SUPPLY ASSY 7.1.7 CLEANING Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup leneses Cleaning liquid : GEM1004 Cleaning paper : GED-008 DVJ-X1...
Page 121: Parts
Vel Adj. IDGT RFENV BST Cont PEAK HOLD STDI FC Cont LPC1 LPCO1 LPC2 LPCO2 RFINP RFINN TESTSG VFOSHORT DCRF TEOUT RFOUT Cont FEOUT FBAL Differential Mirror Phase Det. Det. FBAL FBAL ASOUT RFDIFO S-Line J-Line JLINE 37 39 DVJ-X1...
Page 122 RF input pin 2 of inside division into 4 (DVD) VCC1 Power supply pin 1 (5V) VIN3 RF input pin 3 of inside division into 4 (DVD) VIN4 RF input pin 4 of inside division into 4 (DVD) VIN1 3-beam sub (CD) input 1 DVJ-X1...
Page 123 Strobe signal for JOG FL External pull-up resistor P51 /XWRH /XBHE J_BLK Blank signal for JOG FL External pull-up resistor P50 /XWRL /XWR Not used External pull-up resistor P47 /XCS3 JOG touch sensor P46 /XCS2 Not used P45 /XCS1 Not used DVJ-X1...
Page 124 GND for A_D converter P100 /AN0 KEY0 Key input AD port − VREF Reference voltage input for A_D converter − AVcc Power supply input for A_D converter P97 /XADTRG /SIN4 Not used (set the Low to output for NC) DVJ-X1...
Page 125 Data input/output to FLASH ROM Chip enable output to FLASH ROM FADR10 FADR10 Address output to FLASH ROM Output enable to FLASH ROM MMOD MMOD Connect to VSS NRST NRST Hardware reset input − GNDD SCLOCK SCLOCK SDATA SDATA TxD/EXTRG0/MDATA DVJ-X1...
Page 126 Connect to VSS CSLFLT CSLFLT RFDIF RFDIF − AVSSC AVSSC GNDA PLFLT2 PLFLT2 Connect a capacitor for PLL PLFLT1 PLFLT1 Connect a capacitor for PLL − AVSSB AVSSB GNDA RF+ input NARF NARF RF- input VHALF VHALF Reference voltage (1.65V) input DVJ-X1...
Page 127 Interruption output to the host NIOCS16 NIOCS16 Data bus width selection Address input NPDIAG NPDIAG Address input − GNDD − VDD3 VDD3 Power supply (VD3V) Address input NCS1FX NCS1FX Chip select input NCS3FX NCS3FX Chip select input NDASP NDASP HDD15 HDD15 Data input/output DVJ-X1...
Page 128 Data input/output HDD8 HDD8 Data input/output HDD7 HDD7 Data input/output − VDDH VDDH Power supply (VD5V) NRESET NRESET Reset input from the host MASTER MASTER Connect to VSS P0/SERIAL LPS1 Loading mecha SW input P1/SERIAL LPS2 Loading mecha SW input DVJ-X1...
Page 129 44 D6 Data bus Write strobe XWE2/DQMUL − − 45 VssQ Power supply for input/output (0V) Write strobe XWE3/DQMUU − 46 D5 Data bus RDWR Read/Write − − 47 VccQ Power supply for input/output (3.3V) AUDSYNC Use with JTAG pin DVJ-X1...
Page 130 Capture FPGA interruption CAP_XINT − 139 TCK Use with JTAG terminal TE4300 interruption CARD_XINT 140 VDEC_XINT MPEG2 decoder interruption 187 DMA_XINT DMA FPGA interruption DONE signal selection (1: all, 0: DMA 141 AV1_XINTR AV-1 INTR interruption 188 DONE_SEL FPGA only) DVJ-X1...
Page 131 GSL expansion I/O Port Name Initial setting Function with DVJ − − − − − − SQUEEZ At squeeze: High (external pull-down) LETTER At letter: High (external pull-down) − − − − − − − − − − − − DVJ-X1...
Page 132: Panel Facilities
Press to turn cue point navigation mode ON/OFF. Each time this button is pressed, the TEMPO control slider’s vari- able range changes (±6%, ±10%, ±16%, WIDE). When WIDE is selected, the variable range is +70 to –100% for DVD playback, and ±100% for CD playback. DVJ-X1...
Page 133 When indicator is not lighted, no hot cue point is recorded. 39. Title search buttons (TITLE +/–) During DVD playback, titles are forwarded or reversed in the direc- tion corresponding to the button pressed. DVJ-X1...
Page 134 Does not light in NORMAL mode. 28. Disc type indicator (DVD/CD) Lights to indicate the type of disc being played. 29. Reverse indicator (REV) Lights to indicate the Direction select switch is set to reverse (REV) position. Does not light in NORMAL mode. DVJ-X1...
Page 135: Contents
34. VINYL mode indicator (Vinyl) Lights when VINYL mode is set to ON. Playing images from the DVJ-X1 on a television set The example shown here is an illustration meant to depict the general display contents, and may differ somewhat from actual monitor appearance.
Page 136: Discs Usable With This Unit
* For details, consult the Operating Instructions for your recorder. 16 : 9 LB Recorded aspect ratio When playing 8cm CDs, always use an 8cm CD adapter Region number. This player can play discs This unit cannot play 8cm DVDs. marked with region “1” or “ALL”. DVJ-X1...

Pioneer DVJ-X1 Service Manual

1 Specifications

2 Exploded Views and Parts List

3 Block Diagram and Schematic Diagram

4 Pcb Connection Diagram

5 Pcb Parts List

6 Adjustment

7 General Information

8 Panel Facilities

Contents

Quick Links

DVD PLAYER

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Summary of Contents for Pioneer DVJ-X1

Table of Contents