Sony Cyber-shot DSC-U60 Service Manual
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Sony Cyber-shot DSC-U60 Service Manual

Sony Cyber-shot DSC-U60 Service Manual

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Download this manual See also: Operating Instructions
SERVICE MANUAL
Ver 1.1 2004. 10
Revision History
Revision History
Link
Link
SPECIFICATIONS
SPECIFICATIONS
SERVICE NOTE
SERVICE NOTE
DISASSEMBLY
DISASSEMBLY
• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987626451.pdf).
• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987626441.pdf).
• This service manual contains information for Japanese model as well.
• Reference No. search on printed wiring boards is available.
• Procedures for Waterproof Check
• HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.
On the DD-209, PD-176 and TY-20 boards
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the DD-209, PD-176 and TY-20 boards.
Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the DD-209,
PD-176 and TY-20 boards are not shown.
The following pages are not shown.
Schematic diagram ........................... Pages 4-11 to 4-24
Printed wiring board .......................... Pages 4-39 to 4-44
Waveforms .......................................... Pages 4-54 and 4-55
DSC-U60
BLOCK DIAGRAMS
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
Mounted parts location ...................... Pages 4-57 and 4-58
Electrical parts list ............................ Pages 5-6 to 5-8,
US Model
Canadian Model
AEP Model
UK Model
Hong Kong Model
Australian Model
Chinese Model
Tourist Model
Japanese Model
PRINTED WIRING BOARDS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
REPAIR PARTS LIST
DIGITAL STILL CAMERA
2
LEVEL
E Model
5-10 to 5-12

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Summary of Contents for Sony Cyber-shot DSC-U60

  • Page 1 DSC-U60 SERVICE MANUAL LEVEL US Model Ver 1.1 2004. 10 Canadian Model Revision History Revision History AEP Model UK Model E Model Hong Kong Model Australian Model Chinese Model Tourist Model Japanese Model Link Link SPECIFICATIONS BLOCK DIAGRAMS PRINTED WIRING BOARDS...

  • Page 2: Specifications

    DSC-U60 COVER COVER SPECIFICATIONS Camera [LCD screen] BC-CS2A/CS2B Ni-MH battery [System] charger LCD panel used 2.5 cm (1.0 type) TFT drive Image device Input rating 6.72 mm (1/2.7 type) color CCD Total number of dots 100 –240V AC, 50/60Hz, 3W Primary color filter 64 460 (293×220) dots...
  • Page 3 CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU PUBLISHED BY SONY.

  • Page 4: Table Of Contents

    DSC-U60 TABLE OF CONTENTS Section Title Page SERVICE NOTE 1-1. Note for Repair ································································ 1-1 1-2. Discharging of the SL-61 Flexible Board’s Charging Capacitor (C601) ············································· 1-1 1-2-1. Preparing the Short Jig ···················································· 1-1 1-2-2. Discharging the Capacitor ··············································· 1-1 1-3.

  • Page 5: Service Note

    DSC-U60 Ver 1.1 2004. 10 SECTION 1 COVER COVER SERVICE NOTE 1-1. NOTE FOR REPAIR When remove a connector, don’t pull at wire of connector. Make sure that the flat cable and flexible board are not cracked of It is possible that a wire is snapped.

  • Page 6: Description On Self-Diagnosis Display

    1-3. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY Self-diagnosis display • C: ss: ss You can reverse the camera malfunction yourself. (However, contact your Sony dealer or local authorized Sony service facility when you cannot recover from the camera malfunction.) • E: ss: ss Contact your Sony dealer or local authorized Sony service facility.

  • Page 7: Procedures For Waterproof Check

    DSC-U60 1-4. PROCEDURES FOR WATERPROOF CHECK 2. Close the waterproof cover and lock the lock switch. Waterproof check needs to be performed with the following procedures, because after the service, the unit can not be put into Note : Before installation, check that no dirt, no hair, no sand, water with its internal unit installed to check waterproofing property.

  • Page 8: Disassembly

    DSC-U60 SECTION 2 COVER COVER HELP HELP DISASSEMBLY The following flow chart shows the disassembly procedure. DISASSEMBLY HELP DISASSEMBLY DISASSEMBLY Discharging the Capacitor DISASSEMBLY DISASSEMBLY DISASSEMBLY DISASSEMBLY HELP HELP DISASSEMBLY DISASSEMBLY HELP HELP DISASSEMBLY HELP DISASSEMBLY SERVICE POSITION...

  • Page 9: Service Position

    DSC-U60 [SERVICE POSITION] USB cable (1-823-932-11) US-5 flexible board PD-176 board TY-20 board DD-209 board LCD module Memory stick connector Lens block assembly Insert the batteries*. *: size AAA BT holder assembly Nickel Metal Hydride batteries (x2). The procedure for a service position 1 2-1.

  • Page 10: Lcd Block

    DSC-U60 Note: Follow the disassembly procedure in the numerical order given. 2-1. LCD BLOCK 4 Connector (CN402) 5 LCD block 6 Sheet Sheet attachment position 2 LCD cabinet assy 1 Four screws (B1.7) (Tighening torque: 0.20 ± 0.02 N•m) Sheet...

  • Page 11: Main Block

    DSC-U60 2-2. MAIN BLOCK 1 Close the connector lid. 2 Slide the lock lever. 3 Slide the lock knob. 5 Three screw Note: High-voltage cautions Discharging the Capacitor Short-circuit between the two points of ST-80 board with the short jig about 10 seconds.

  • Page 12: Pd-176 Board

    DSC-U60 2-3. PD-176 BOARD 1 Three screws (P2) 4 PD-176 board 3 Connector (CN401) Processing the flexible board PD-176 board FP-567 flexible board TY-20 board...

  • Page 13: Camera Block

    DSC-U60 2-4. CAMERA BLOCK 1 Three screws (P2) 3 Main frame Sheet attachment position Fuse replacement caution label qs Fuse replacement caution label 2 Two claws 8 Two bosses 4 Screw (M1.7) 7 Screw (P2) 5 Flexible board (Capture button)

  • Page 14: Flexible Board

    DSC-U60 2-5. SL-61 FLEXIBLE BOARD 2 Claw 3 Claw Sheet attachment position Radiation sheet (A) 5 Screw 1 Radiation sheet (A) Sheet attachment position 8 Connector (15P) 7 Tape (K) Tape (K) 9 SL-61 flexible board ST-80 board...

  • Page 15: Lens Block Assembly

    DSC-U60 2-6. LENS BLOCK ASSMEBLY 1 Two screws (P2) Sheet attachment position 2 Lens block assy ST radiation sheet (B) 3 ST radiation sheet (B) 2-7. US-5 FLEXIBLE BOARD 3 Connector (CN907) 1 Two screws 2 US-5 flexible board Processing the flexible board...

  • Page 16: Board

    DSC-U60 2-8. TY-20 BOARD 6 TY-20 board 1 Connector (CN901) 2 Screw 5 Connector (CN906) Processing the flexible board Memory stick connector 3 Claw SW-378 flexible board 2-9. MEMORY STICK CONNECTOR 1 Screw (M1.7) TY-20 board 5 Memory stick connector...

  • Page 17: Dd-209 Board

    DSC-U60 2-10.DD-209 BOARD 6 DD-209 board 3 Connector (CN002) 5 Screw (M1.7) 4 Remove two solders. 1 Connector (CN001) 2 FP-566 flexible board 2-11.CD-426 FLEXIBLE BOARD 2 Two screws (P2) 1 CD radiation sheet 9 CD-426 board 7 Remove the solder.
  • Page 18 DSC-U60 2-12.CIRCUIT BOARDS LOCATION ST-80 PD-176 SW-378 FLEXIBLE SL-61 FLEXIBLE (Including ST-80) DD-209 CD-426 FLEXIBLE FP-567 FLEXIBLE US-5 FLEXIBLE TY-20 FP-566 FLEXIBLE Board Name Function CD-426 FLEXIBLE CCD IMAGER, CAMERA MODULE TY-20 CAMERA DSP, MAIN CPU, MEMORY, LENS DRIVE, HI CONTROL...

  • Page 19: Cd-426 Flexible Board

    DSC-U60 2003.05.30 Update HELP Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown. PD-176 board FP-567 flexible board TY-20 board Fuse replacement caution label SW-378 flexible board US-5 flexible board Memory stick connector SW-378 flexible board TY-20 board...

  • Page 20: Block Diagrams

    DSC-U60 COVER COVER 3. BLOCK DIAGRAMS Link Link OVERALL BLOCK DIAGRAM (1/2) POWER BLOCK DIAGRAM (1/2) OVERALL BLOCK DIAGRAM (1/2) POWER BLOCK DIAGRAM (1/2) POWER BLOCK DIAGRAM (2/2) OVERALL BLOCK DIAGRAM (2/2) POWER BLOCK DIAGRAM (2/2) OVERALL BLOCK DIAGRAM (2/2)
  • Page 21 DSC-U60 SECTION 3 3. BLOCK DIAGRAMS 3. BLOCK DIAGRAMS COVER COVER BLOCK DIAGRAMS ( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located. 3-1. OVERALL BLOCK DIAGRAM (1/2) FP-567 CD-426 FLEXIBLE BOARD...
  • Page 22 DSC-U60 3. BLOCK DIAGRAMS 3. BLOCK DIAGRAMS COVER COVER 3-2. OVERALL BLOCK DIAGRAM (2/2) ( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located. TY-20 BOARD (2/2) SW-378 FLEXIBLE BOARD (2/2)
  • Page 23 DSC-U60 3. BLOCK DIAGRAMS 3. BLOCK DIAGRAMS COVER COVER ( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located. 3-3. POWER BLOCK DIAGRAM (1/2) DD-209 BOARD (1/2) US-5 TY-20 BOARD...
  • Page 24 DSC-U60 3. BLOCK DIAGRAMS 3. BLOCK DIAGRAMS COVER COVER 3-4. POWER BLOCK DIAGRAM (2/2) ( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located. SL-61 FLEXIBLE BOARD DD-209 BOARD (2/2)

  • Page 25: Printed Wiring Boards And Schematic Diagrams

    DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS COVER COVER SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 4-1. FRAME SCHEMATIC DIAGRAM FRAME SCHEMATIC DIAGRAM PANEL UNIT CN402 LED_A N.C. CN002 LED_K BZ901...
  • Page 26 DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS COVER COVER 4-2. SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR SCHEMATIC DIAGRAMS (In addition to this, the necessary note is printed in each block) (For schematic diagrams) 1. Connection Pattern box • All capacitors are in µF unless otherwise noted. pF : µ...

  • Page 27: Schematic Diagrams

    DSC-U60 COVER COVER 4-2. SCHEMATIC DIAGRAMS Link Link CD-426 FLEXIBLE BOARD (1/2) CD-426 FLEXIBLE BOARD (1/2) US-5 FLEXIBLE BOARD US-5 FLEXIBLE BOARD (USB CONNECTOR) (USB CONNECTOR) (CCD IMAGER) (CCD IMAGER) CD-426 FLEXIBLE BOARD (2/2) SW-378 FLEXIBLE BOARD CD-426 FLEXIBLE BOARD (2/2)
  • Page 28 DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS CD-426 FLEXIBLE BOARD CD-426 FLEXIBLE BOARD COVER COVER For Schematic Diagram • Refer to page 4-37 for printed wiring board. • Refer to page 4-53 for waveform. CD-426 FLEXIBLE BOARD (1/2) CCD IMAGER(CCD1 BLOCK)
  • Page 29 DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS CD-426 FLEXIBLE BOARD CD-426 FLEXIBLE BOARD COVER COVER For Schematic Diagram • Refer to page 4-37 for printed wiring board. CD-426 FLEXIBLE BOARD (2/2) :Voltage measurment of the CSP ICs and the Transistors with mark,are not possible.
  • Page 30 Schematic diagrams of the TY-20, PD-176 and DD-209 boards are not shown. Pages from 4-11 to 4-24 are not shown.

  • Page 31: Flash Drive

    DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS SL-61 FLEXIBLE BOARD SL-61 FLEXIBLE BOARD ST-80 BOARD ST-80 BOARD COVER COVER For Schematic Diagram • Refer to page 4-45 for printed wiring board. (SL-61 FLEXIBLE BOARD) • Refer to page 4-47 for printed wiring board. (ST-80 BOARD)

  • Page 32: Flexible (Usb Connector)

    DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS US-5 FLEXIBLE BOARD US-5 FLEXIBLE BOARD COVER COVER For Schematic Diagram • Refer to page 4-49 for printed wiring board. US-5 FLEXIBLE BOARD USB CONNECTOR XX MARK:NO MOUNT R052 R053 100k 330k FB050 F005 (0.5A/50V)

  • Page 33: Control Switch,Ms Connector

    DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS SW-378 FLEXIBLE BOARD SW-378 FLEXIBLE BOARD COVER COVER For Schematic Diagram • Refer to page 4-50 for printed wiring board. SW-378 FLEXIBLE BOARD CONTROL SWITCH,MS CONNECTOR R001 S001 (SHUTTER) AE LOCK D001 LND023 XAE_LOCK_LED (N.C.)

  • Page 34: Flexible

    DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS COVER COVER FP-567 FLEXIBLE BOARD FP-566 FLEXIBLE BOARD (PRINTED WIRING BOARD is omitted.) (PRINTED WIRING BOARD is omitted.) LND001 ST_UNREG ST_UNREG LND101 LND001 XRESET_SW_ON XRESET_SW_ON LND101 LND102 LND002 ST_UNREG ST_UNREG LND102 LND002 XPOWER_LED...
  • Page 35 DSC-U60 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS COVER COVER 4-3. PRINTED WIRING BOARDS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS • : Uses unleaded solder. • Chip parts. • : Circuit board Transistor Diode : Flexible board Pattern from the side which enables seeing.
  • Page 36 DSC-U60 COVER COVER 4-3. PRINTED WIRING BOARDS Link Link CD-426 FLEXIBLE BOARD US-5 FLEXIBLE BOARD CD-426 FLEXIBLE BOARD US-5 FLEXIBLE BOARD SL-61 FLEXIBLE BOARD SW-378 FLEXIBLE BOARD SL-61 FLEXIBLE BOARD SW-378 FLEXIBLE BOARD ST-80 BOARD ST-80 BOARD COMMON NOTE FOR PRINTED WIRING BOARDS...
  • Page 37 DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS MOUNTED PARTS LOCATION MOUNTED PARTS LOCATION COVER COVER CD-426 FLEXIBLE (CCD IMAGER, CAMERA MODULE) Note for Printed Wiring Board (See page 4-35). CD-426 FLEXIBLE BOARD (SIDE A)
  • Page 38 Printed wiring boards of the TY-20, PD-176 and DD-209 boards are not shown. Pages from 4-39 to 4-44 are not shown.
  • Page 39 DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS MOUNTED PARTS LOCATION MOUNTED PARTS LOCATION COVER COVER SL-61 FLEXIBLE (CHARGING CAPACITOR, FLASH UNIT) Note for Printed Wiring Board (See page 4-35). SL-61 FLEXIBLE BOARD...
  • Page 40 DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS MOUNTED PARTS LOCATION MOUNTED PARTS LOCATION COVER COVER ST-80 (FLASH DRIVE) Note for Printed Wiring Board (See page 4-35). ST-80 BOARD (SIDE B) ST-80 BOARD (SIDE A)

  • Page 41: Sw-378 Flexible

    DSC-U60 4-2. SCHEMATIC DIAGRAMS 4-2. SCHEMATIC DIAGRAMS 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS MOUNTED PARTS LOCATION MOUNTED PARTS LOCATION COVER COVER US-5 FLEXIBLE (USB CONNECTOR) SW-378 FLEXIBLE (CONTROL SWITCH, MS CONNECTOR) Note for Printed Wiring Board (See page 4-35).

  • Page 42: Waveforms

    DSC-U60 CD-426 FLEXIBLE BOARD CD-426 FLEXIBLE BOARD COVER COVER 4-4. WAVEFORMS CD-426 FLEXIBLE BOARD 1.2 Vp-p 208 µsec Q302 B REC CD-426 4-53...
  • Page 43 Waveforms of the TY-20 and PD-176 boards are not shown. Pages 4-54 and 4-55 are not shown.

  • Page 44: Mounted Parts Location

    DSC-U60 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS COVER COVER 4-5. MOUNTED PARTS LOCATION no mark : side A * mark : side B CD-426 FLEXIBLE BOARD C301 C302 C303 C305 C306 C307 C309 C310 C313 C314 C315 D301...
  • Page 45 Mounted parts location of the TY-20, PD-176 and DD-209 boards are not shown. Pages 4-57 and 4-58 are not shown.
  • Page 46 DSC-U60 4-3. PRINTED WIRING BOARDS 4-3. PRINTED WIRING BOARDS COVER COVER ST-80 BOARD C503 C504 C506 C507 C508 C509 C511 C512 D501 D502 L501 Q501 Q502 Q503 Q504 Q505 Q506 Q507 Q508 R501 R502 R503 R505 R506 R507 R508 R509...

  • Page 47: Repair Parts List

    DSC-U60 COVER COVER NOTE NOTE 5. REPAIR PARTS LIST NOTE: Characters A to Z of the electrical parts list indicate location of exploded views in which the desired part is shown. EXPLODED VIEWS EXPLODED VIEWS Link Link CABINET SECTION LENS BLOCK SECTION...
  • Page 48 DSC-U60 5. REPAIR PARTS LIST 5. REPAIR PARTS LIST COVER COVER SECTION 5 REPAIR PARTS LIST NOTE: • -XX, -X mean standardized parts, so they may have some differences from When indicating parts by reference number, the original one. please include the board name.
  • Page 49 DSC-U60 5. REPAIR PARTS LIST 5. REPAIR PARTS LIST COVER COVER 5-1. EXPLODED VIEWS 5-1-1. CABINET SECTION LCD901 D901 lens block section The components identified by Les composants identifiés par une mark 0 or dotted line with marque 0 sont critiques pour la mark 0 are critical for safety.
  • Page 50 DSC-U60 5. REPAIR PARTS LIST 5. REPAIR PARTS LIST COVER COVER 5-1-2. LENS BLOCK SECTION ns: not supplied - 6 1 - 8 0 IC302 (Note) - 1 7 holder block section BT001 (BATTERY, LITHIUM SECONDARY) Board on the mount position (See page 4-42 of LEVEL 3) (Note ) Be sure to read “Precuations for Replacement of CCD...

  • Page 51: Holder Block Section

    DSC-U60 5. REPAIR PARTS LIST 5. REPAIR PARTS LIST COVER COVER 5-1-3. HOLDER BLOCK SECTION ns: not supplied BT901 BZ901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3953-310-1 HOLDER ASSY, BT 1-685-535-11 FP-567 FLEXIBLE BOARD...

  • Page 52: Electrical Parts List

    DSC-U60 CD-426 FLEXIBLE 5-2. ELECTRICAL PARTS LIST Ref. No. Part No. Description Ref. No. Part No. Description A-7078-505-A CD-426 FLEXIBLE BOARD, COMPLETE ******************************** (IC302 is not included in this complete board) (Including IC101 (CH-124 board)) < CAPACITOR > C301 1-115-340-11 CERAMIC CHIP 0.22uF...

  • Page 53: Sl-61 Flexible

    DSC-U60 SL-61 FLEXIBLE ST-80 SW-378 FLEXIBLE Ref. No. Part No. Description Ref. No. Part No. Description A-7078-509-A SL-61 FLEXIBLE BOARD, COMPLETE < TRANSFORMER > ****************************** (Including ST-80 board) 0 T502 1-437-987-21 TRANSFORMER, CONVERTER 1-477-336-11 FLASH UNIT A-7078-507-A SW-378 FLEXIBLE BOARD, COMPLETE <...

  • Page 54: Us-5 Flexible

    DSC-U60 US-5 FLEXIBLE Ref. No. Part No. Description Ref. No. Part No. Description A-7078-508-A US-5 FLEXIBLE BOARD, COMPLETE ******************** < CONNECTOR > CN051 1-794-962-11 CONNECTOR, SQUARE TYPE (USB 5P) (USB) < DIODE > D050 8-719-075-15 DIODE MAZT082H08S0 D051 8-719-075-15 DIODE MAZT082H08S0...
  • Page 55 DSC-U60 Checking supplied accessories. Power cord (1) Battery charger (BC-CS2) (1) Nickel-Metal hybrid battery (2) Hand strap (1) 0 1-696-819-11 (AUS) 0 1-477-814-11 (NH-AAA-DA) 3-082-031-01 0 1-769-608-11 (AEP, E) (US, CND, JE, J) 0 1-782-476-13 (CH) 0 1-477-814-21 0 1-783-374-11 (UK, HK)
  • Page 56 DSC-U60 2004J0500-1 Sony EMCS Co. 9-876-264-31 © 2004.10 — 74 — Published by DI Technical Support Section...

  • Page 57: Revision History

    Reverse 987626432.pdf Revision History S.M. Rev. Ver. Date History Contents issued 2003.05 Official Release — — 2004.10 Correction-1 • Correction of SERVICE NOTE (C1) S.M. correction : Page 1-1...

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