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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: LA-3 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDF-E55A20 RM-YD002 US/CND/MEXICO KDF-E60A20 RM-YD002 US/CND/MEXICO ORIGINAL MANUAL ISSUE DATE: 6/2005 :UPDATED ITEM REVISION DATE SUBJECT 6/2005 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model LA-3 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDF-E55A20 RM-YD002 US/CND/MEXICO KDF-E60A20 RM-YD002 US/CND/MEXICO KDF-E55A20 RM-YD002 LCD PROJECTION TELEVISION 9-965-984-03...
KDF-E55A20/E60A20 TABLE OF CONTENTS SECTION TITLE PAGE SECTION TITLE PAGE Specifi cations ................. 4 3-3. Schematics and Supporting Information ......52 A1 Board Schematic Diagram (1 of 2) (SN 9,000,001 to Warnings and Cautions ..............6 9,099,999 and 9,800,001 to 9,899,999 Only) ..52 Safety Check-Out ................
WEGA, Grand WEGA, WEGA GATE, Steady Sound, Inc. Digital Reality Creation, CineMotion, PlayStation, and BN Smoother are trademarks of Sony Corporation. WEGA, Grand WEGA, WEGA GATE, Steady Sound, Digital Reality Creation and CineMotion Macintosh is a trademark licensed to Apple Computer, Inc., are registered trademarks of Sony Corporation.
Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi...
KDF-E55A20/E60A20 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDF-E55A20/E60A20 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the POWER/STANDBY or LAMP LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER/STANDBY or LAMP LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDF-E55A20/E60A20 Display of POWER/STANDBY or LAMP LED Flash Count Screen POWER LAMP TIMER POWER Indicators Projection lamp - Oneflash is not usedfor self-diagnosis . - Example Diagnosis Number of times LED Flash Lamp cover 3 times 4 times LED ON : 0.3sec LED OFF : 0.3sec...
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KDF-E55A20/E60A20 Clearing the Result Display To clear the result display to “0”, press the buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below: 1. If the screen is already displayed, proceed to step 3. If not, Power off (Set to Standby mode).
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KDF-E55A20/E60A20 Self-Diagnosis Block Diagram (SN 9,000,001 to 9,099,999 and 9,800,001 to 9,899,999 Only) GI board IC6902 Display Engine u-com H4 board CN6000 4:Fan IC41 Fan1 FAN PROT FAN1-PRT Te mp 4:Temp IIC-E Fan2 sensor FAN2-PRT Fan3 FAN3-PRT Fan4 FAN4-PRT T board...
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KDF-E55A20/E60A20 Self-Diagnosis Block Diagram (SN 9,100,001 to 9,799,999 and 9,900,001 and Up Only) GK board IC6902 Display Engine u-com CN6000 4:Fan Fan1 FAN PROT FAN1-PRT Fan2 FAN2-PRT Fan3 FAN3-PRT Fan4 FAN4-PRT IIC-E T board CN6022 S8001 3:Lamp cover LAMP-COVER IC6911...
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KDF-E55A20/E60A20 Reading Lamp and Panel time Use the following to determine the lamp and panel time of a set. Screen Display Method To access service mode, press the buttons on the Remote Commander sequentially, in rapid succession, as shown below: Volume + 1.
KDF-E55A20/E60A20 1-3. CHASSIS ASSEMBLY AND FAN REMOVAL Fan bracket (chassis) with DC fan Three screws Screw (+PTPWH 4x16) (+BVTP 4x16) Chassis assembly Side stay (R) 1-4. SERVICE POSITION Chassis assembly Pull back on claw, then gently pull out chassis assembly...
KDF-E55A20/E60A20 1-5. RF ANTENNA SWITCH REMOVAL Unplug five connectors RF antenna switch Two Washers Three Screws (M3x8) P, SW(+) Four Screws (+BVTP 3x12) U bracket Push down on tab to release bracket 1-6. U1 BOARD AND H4 BOARD REMOVAL The H4 Board is only in SN 9,000,001 to 9,099,999 and 9,800,001 to 9,899,999...
KDF-E55A20/E60A20 1-7. GM BOARD REMOVAL Disconnect three connectors (CN1611, CN1608 & CN1612) GM board Disconnect three ground wires (CN1603, CN1604 and CN1605) Disconnect the Power cord from CN1602 connector. Claw Remove wires from purse locks Unfasten two Circuit Board Supports...
KDF-E55A20/E60A20 1-9. DMB ASSEMBLY (Q BOX) AND B1 BOARD REMOVAL Disconnect two connectors and one ground wire Remove two screws (+BVTP 3X12 TYPE2) Unplug two coax cables connected to the antenna switch DMB Box Assembly Remove one screw (3X12), + BVWHTP...
KDF-E55A20/E60A20 1-11. FAN AND T BOARD REMOVAL T board Screw (+BVTP 3x12) Duct fan bracket with DC fan Screw (+BVTP 4x16) 1-12. H1 BOARD REMOVAL Screen mirror block assembly H1 board Gently pull back on the bottom tab H1 button...
KDF-E55A20/E60A20 1-13. FRONT COVER ASSEMBLY REMOVAL Be sure the Front Input door is closed before removing the Front Cover Assembly. 1 Remove the two ornamental screws from back of set Two screws (+BVTP 3X12 TYPE2) Cable Cover Gently pull the Push towards center of set to unlatch Front cover assembly forward.
KDF-E55A20/E60A20 1-15. OPTICS UNIT BLOCK ASSEMBLY FAN REMOVAL Remove three screws (+BVTP 3X12) NOTE: Do not discard the Plug Holder Assembly when replacing the Optics Unit block assembly. This part is not included with the Optics Unit block assembly. Two screws...
KDF-E55A20/E60A20 1-17. SCREEN MIRROR BLOCK ASSEMBLY REMOVAL Caution: When repairing anything inside the Screen Mirror Block Assembly be sure to clean the mirror and Diffusion Plate(s) to remove any dust particles. Remove sixteen screws (+BVTP 4X16) TIP: The Mirror Cover assembly is securely fasten to the Screen Frame assembly.
KDF-E55A20/E60A20 WIRE DRESSING Use these instructions for SN 9,000,001 to 9,099,999 and 9,800,001 to 9,899,999 for SN 9,100,001 to 9,799,999 and 9,900,001 and up use instructions on Page 34 [KD] Shield to QU Heat Sink DMB PP Cable Route LVDS Connector as shown below...
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KDF-E55A20/E60A20 231876601 ELECTRIC CONDUCTION TAPE, A (1 Piece) Do Not Crease/Fold FFC cable After securing the coax cable on DMB ensure that it is in a horizontal position as shown below KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 191001689 WIRE ASSY, FASTON TERMINAL Dress into B1 Clamp Install to CN6018 on [GI] Ground from GM Board Ground from GI Board Dress into 2nd B1 Clamp KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 191001691 WIRE ASSY, FASTON TERMINAL Dress into U-Bracket Single Braided Wire to OU Bracket Double Braided Wire to ANT SWITCH Dress Under Ant Switch Ground from Install Double GM Board Braided Wire into Ant Switch Ground from GI Board...
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KDF-E55A20/E60A20 146908911 FILTER, CLAMP (FERRITE CORE) Install on COAX cable. Ferrite core MUST be between B1 Shield and DMB Shield 404928101 PURSE LOCK (DIA.11) 146908911 FILTER, CLAMP (FERRITE CORE) 404928101 404928101 PURSE LOCK (DIA.11) PURSE LOCK (DIA.11) 404928101 150049711 PURSE LOCK (DIA.11)
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KDF-E55A20/E60A20 404928101 PURSE LOCK (DIA.11) 150008211 CLAMP, SLEEVE FERRITE Loop Connector Around Ferrite one time H3 Connector Assy, Speaker/Power Button/Control Button Connector Assys Secure with Purse Lock to Main Harness as shown 150008211 CLAMP, SLEEVE FERRITE KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 1. Install 4-662-796-01 CLIP, COACHING to H4 Board. 2. Then secure using 7-685-648-71 SCREW +BVTP 3X12 TYPE2 IT-3 1. Install AC Cord to CN1602 on [GM] Board KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 1. Twist AC Cord as shown and install into Chassis bracket. 1. Secure AC cord with Clip, Coaching as shown KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 HM BLOCK WIRE DRESSING Secure H5 Connector Assy with Sony P/N 407859001 TAPE Tape should not overlap bottom edge of HM BRACKET Bottom Edge KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 Install on B1 Board as Shown Install on C Board as Shown Add Tape as shown in PCN MB606921 Dress LVDS and Optical Block Fan Connector to Clip on C Board Dress LVDS Connector to B1 Shield Clips as shown...
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Dress LVDS Connector to "1st" Purselock on top of B1 w/ Main Purselock on C Board Harness Dress LVDS Connector to Clip on C Board LVDS CONNECTOR WILL CHANGE FROM SONY P/N 1-910-004-95 to 1-830-099-41 SEE RN ECB03799 AND PCN MB607037 KDF-E55A20/E60A20...
KDF-E55A20/E60A20 Use these instructions for SN 9,100,001 to 9,799,999 and 9,900,001 and up CN6023 DMB CONN ASSY WIRE DRESSING 146908911 FILTER, CLAMP (FERRITE CORE) Dress in Purselock As shown 150008211 CLAMP, SLEEVE FERRITE 150008211 CLAMP, SLEEVE FERRITE KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 1. Install CN1608 on [GM] Main Harness Wire Dress 2. Install CN1612 on [GM] Dress into Purselock on B1 Block 3. Dress to Purselock as shown Note: CN1608 is not in purselock. Connect Main Harness to GK board as...
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KDF-E55A20/E60A20 Main Harness Wire Dress (continued) RIGHT HAND SIDE OF MAIN HARNESS LEFT HAND SIDE OF MAIN HARNESS 1-910-016-90 WIRE ASSY, FASTON TERMINAL SHOULD GO AROUND MAIN HARNESS AND DMB CONNECTOR Install CN6601 on GK Board KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 Conductive Tape Application DMB PP Cable Route LVDS Connector as shown below [B1] LVDS 231876601 ELECTRIC CONDUCTION TAPE, A (1 Piece) [C] LVDS Connector DMB LVDS AND [B1] LVDS 231876601 ELECTRIC CONDUCTION TAPE, A (2 Pieces) Tape Must completely cover connector header and...
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KDF-E55A20/E60A20 231876601 ELECTRIC CONDUCTION TAPE, A (1 Piece) 146908911 FILTER, CLAMP (FERRITE CORE) Install on COAX cable. Ferrite core MUST be between B1 Shield and DMB Shield After securing the coax cable on DMB ensure that it is in a...
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KDF-E55A20/E60A20 Dress into U-Bracket 191001691 WIRE ASSY, FASTON TERMINAL Single Braided Wire to OU Bracket Dress Under Ant Switch Double Braided Wire to ANT SWITCH Ground from Install Double GM Board Braided Wire into Ant Switch Ground from GI Board...
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KDF-E55A20/E60A20 191001689 WIRE ASSY, FASTON TERMINAL Dress into B1 Clamp Install to CN6018 on [GI] Ground from GM Board Ground from GI Board Dress into 2nd B1 Clamp KDF-E55A20/E60A20...
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KDF-E55A20/E60A20 If There is Excess Cable 404928101 Secure with Purse Lock As shown PURSE LOCK (DIA.11) Below 150049711 FILTER,CLAMP (FERRITE CORE) 404928101 PURSE LOCK (DIA.11) Dress Fan Connector to Clip on 150049711 [C] Block FILTER,CLAMP (FERRITE CORE) Video 2 Harness ONLY 404928101 PURSE LOCK (DIA.11)
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KDF-E55A20/E60A20 Dress Connector Assy to wire Pin on [A2] board as shown To keep from touching IC6400 HEATSINK Install CN8003 on [A2] KDF-E55A20/E60A20...
KDF-E55A20/E60A20 SECTION 2: CIRCUIT ADJUSTMENTS 2-1. REMOTE ADJUSTMENT BUTTONS AND 2-2. ACCESSING THE SERVICE INDICATORS ADJUSTMENT MODE To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. POWER 1. TV must be in standby mode. (Power off).
KDF-E55A20/E60A20 SERVICE MENUS 2-4. MEMORY WRITE CONFIRMATION METHOD (CATEGORIES ONLY) 1. After completing all adjustments turn the set off with the Remote PANEL ASSEMBLY Commander and WAIT for the fans to turn off before proceeding to the next step. Note: It may take up to two minutes for the fans to stop.
KDF-E55A20/E60A20 2-5. H/V CENTER CONFIRMATION AND ADJUSTMENTS Please check the picture horizontal/vertical center after the replacement of the Optics Unit Block Assembly or any part of the Top assembly. 1. Check the H/V center with 480i monoscope signal in “Full” mode.
KDF-E55A20/E60A20 2-6. ADJUSTING ON SCREEN DISPLAY 6. To move the OSD: to the right, increase the data value by pressing 3 . (OSD) POSITION to the left, decrease the data value by pressing 6 . Use the DCP_OSD category to change the OSD.
KDF-E55A20/E60A20 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION DMB Complete Assembly (Q Box) C (Part of Optics Unit Block Assembly Cannot be ordered separately) GI or GK Power supply block RF antenna switch NOTE: The H4 Board and KD Board are...
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KDF-E55A20/E60A20 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR : RN METAL FILM Circuit Device Printed symbol Terminal name Collector : RC SOLID Transistor : FPRD NONFLAMMABLE CARBON Emitter Base : FUSE NONFLAMMABLE FUSIBLE Collector...
KDF-E55A20/E60A20 AUDIO BLOCK DIAGRAM Video2 Audio Processor Video1 A SW AUDIO TruSurround… A2188 Video3 OUT (L/R) NJW1169 Video4 Video5 A/A2 Analog Analog S-master Tuner S-master SPEAKER To Digital POWER Analog D9788 S-master PCM1802 D9774 To Digital D9788 PCM1802 OPTICAL Digital...
KDF-E55A20/E60A20 GI BOARD SCHEMATIC DIAGRAM (1 OF 2) (SN 9,000,001 TO 9,099,999 AND 9,800,001 TO 9,899,999 ONLY) TO H1:CN171 TO LAMP AND H4 CN44 TO H2:CN4502 TO H5:CN7301 TO C:BOARD CN6001 CN6021 CN6023 CN6028 B20B-PADSS-1 CN6022 TO DIGITAL BOX —...
KDF-E55A20/E60A20 GK BOARD SCHEMATIC DIAGRAM (1 OF 3) (SN 9,100,001 TO 9,799,999 AND 9,900,001 AND UP ONLY) TO H1:CN171 TO LAMP AND H4 CN44 TO H2:CN4502 TO H5:CN7301 CN6001 CN6021 CN6023 CN6028 B20B-PADSS-1 CN6022 TO H TO DIGITAL BOX TO C —...
A-1132-202-A OPTICS UNIT BLOCK ASSY [75-76] When replacing the Optics Unit Block Assembly or the DC Fan be sure to remove any dust particles. A-1085-447-A LAMP BLOCK ASSY (KDF-E55A20 ONLY) A-1132-204-A OPTICS UNIT BLOCK ASSY [75-76] 4-097-548-11 CUSHION, FOOT (KDF-E60A20 ONLY)
KDF-E55A20/E60A20 NOTE: The components identiÞ ed by shading and mark are critical for safety. NOTE: Les composants identiÞ es per un trame et une marque sont critiques pour Replace only with part number speciÞ ed. la securite. Ne les remplacer que par une piece portant le numero speciÞ e.
KDF-E55A20/E60A20 SECTION 5: ELECTRICAL PARTS LIST NOTE: The components identifi ed by shading Items marked with an asterisk are not stocked since they RESISTORS mark are critical for safety. Replace only are seldom required for routine service. Expect some delay •...
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KDF-E55A20/E60A20 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES TRANSISTOR RESISTOR Q6000 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R6003 1-216-296-11 SHORT CHIP Q6001 8-729-600-22 TRANSISTOR 2SA1235-F R6011 1-216-825-11 METAL CHIP 2.2K 1/10W Q6002 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R6015 1-216-829-11 METAL CHIP 4.7K...
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KDF-E55A20/E60A20 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6058 1-218-722-11 METAL CHIP 0.50% 1/10W R6135 1-216-864-11 SHORT CHIP R6059 1-216-833-11 METAL CHIP 1/10W R6136 1-216-864-11 SHORT CHIP R6060 1-216-809-11 METAL CHIP 1/10W R6137 1-216-864-11 SHORT CHIP...
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KDF-E55A20/E60A20 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6186 1-216-821-11 METAL CHIP 1/10W R6629 1-216-829-11 METAL CHIP 4.7K 1/10W R6190 1-216-864-11 SHORT CHIP R6848 1-216-801-11 METAL CHIP 1/10W R6194 1-216-864-11 SHORT CHIP R6849 1-216-801-11 METAL CHIP...
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KDF-E55A20/E60A20 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6904 1-216-864-11 SHORT CHIP R6946 1-216-809-11 METAL CHIP 1/10W R6905 1-216-829-11 METAL CHIP 4.7K 1/10W R6947 1-216-833-11 METAL CHIP 1/10W R6906 1-216-833-11 METAL CHIP 1/10W R6948 1-216-837-11...
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KDF-E55A20/E60A20 GK GM NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-E55A20/E60A20 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-E55A20/E60A20 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-E55A20/E60A20 GM H1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
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KDF-E55A20/E60A20 H1 H2 H3 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR R171 1-218-684-11 METAL CHIP 0.50% 1/10W IC171 6-600-210-01 RPM7240-H8 R172 1-218-688-11 METAL CHIP 0.50% 1/10W IC172 6-706-481-01 TC7SET32FU(T5RSOJF) R173 1-218-692-11 METAL CHIP 0.50% 1/10W...
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KDF-E55A20/E60A20 H3 H4 H5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES 1-126-964-11 ELECT 10µF 1-162-974-11 CERAMIC CHIP 0.01µF 1-162-970-11 CERAMIC CHIP 0.01µF * A-1102-917-A H4 BOARD, MOUNTED (SN 9,000,001 TO 9,099,999 AND 9,800,000 TO 9,899,999 ONLY)