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Takeuchi TB153FR Operator's Manual

Hydraulic excavator
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Hydraulic Excavator
TB153
TB180
Serial No.
¡TB153FR: 15820004~
¡TB180FR: 17830004~
Book No. AL5E001
OPERA
TOR'S MANUAL
WARNING
Read and understand these instructions.
Failure to do so can cause injury or death.
FR
FR

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Table of Contents

Troubleshooting

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Summary of Contents for Takeuchi TB153FR

  • Page 1 TB153 TB180 Hydraulic Excavator Serial No. ¡TB153FR: 15820004~ ¡TB180FR: 17830004~ Book No. AL5E001 OPERA TOR’S MANUAL WARNING Read and understand these instructions. Failure to do so can cause injury or death.
  • Page 2 When transferring ownership of this machine, be sure to provide this manual to the next owner. Takeuchi supplies machines complying to the local regulations and standards of the country of export. If your machine has been purchased in another country or from a person or company of another country, it may not have the safety devices or safety standards required for use in your country.
  • Page 3 It is your responsibility to observe all pertinent laws and regulations and to follow the manufacturer’s instructions on machine operation, inspection and maintenance. Virtually all accidents occur as the result of a failure to observe basic safety rules and precautions. An accident can often be avoided by recognizing potentially hazardous situations beforehand.

  • Page 4: Introduction

    If you have any questions about the machine, please contact a Takeuchi sales or service outlet. Serial numbers Manual storage compartment Check the serial numbers of the machine and...
  • Page 5 MACHINE DESCRIPTlON Front, rear, Ieft and right FRONT This manual refers the front, rear, left and right of the machine as seen when sitting in the operator’s seat with the dozer blade visible to the front. LEFT RIGHT Designated operations Use this machine primarily for the following operations: ¡...

  • Page 7: Table Of Contents

    CONTENTS Introduction ........2 Machine Description ...... 3 Safety ..........7 Controls .........35 Operation ........67 Transport ........101 Maintenance ........ 107 Troubleshooting ......161 Specifications ......175 Options ........193 Index ..........229...
  • Page 9 SAFETY General Precautions ........8 Preparing Precautions ....... 12 Starting Precautions ........14 Operating Precautions ....... 16 Stopping Precautions ........ 23 Transporting Precautions ......24 Maintenance Precautions ......25 Safety Signs (Decals) ......... 32...

  • Page 10: Safety

    SAFETY General Precautions Wear appropriate clothing and Observe all safety rules personal protective equipment ¡ Operation, inspection and maintenance of this machine must be performed only by a trained and qualified person. ¡ All rules, regulations, precautions and safety procedures must be understood and followed when performing operation, inspection and maintenance of this machine.

  • Page 11: General Precautions

    SAFETY General Precautions Provide a fire extinguisher and Use a signal person and flagman first aid kit Know and use the hand signals required for ¡ Know where a fire extinguisher and first particular jobs and make sure who has the aid kit are located and understand how to responsibility for signaling.

  • Page 12: Be Sure To Lock The Safety Lock Lever Before Leaving The

    ¡ < TB153FR > : Note that the dozer blade ¡ Never remove the fuel cap or refuel with control is not locked, even when the safety the engine running or hot.
  • Page 13 Handling asbestos dust Using optional products ¡ Consult with a Takeuchi dealer before in- Inhaling asbestos dust has been linked to lung cancer. When handling materials which stalling optional attachments.

  • Page 14: Preparing Precautions

    SAFETY Preparing Precautions Know the working area Alway keep the machine clean Before starting operation, know the working area to ensure safety. ¡ Check the topography and ground condition of the working area, or the structure of the building when working indoors, and take the necessary safety measures in dangerous spots.

  • Page 15: Preparing Precautions

    SAFETY Preparing Precautions Perform inspection and maintenance daily Failure to notice or repair machine irregularities or damage can lead to accidents. ¡ Before operating, perform the prescribed inspections and make repairs immediately should any irregularities be found. ¡ If a failure that causes loss of control such as steering, service brakes or engine occurs, stop the machine motion as quickly as possible, follow the shutdown...

  • Page 16: Starting Precautions

    SAFETY Starting Precautions Maintain three point contact Clear the area of other persons when mounting and dismounting before starting the machine ¡ Do not jump on or off the machine. Never Do not start the engine until you are sure it is attempt to mount or dismount a moving safe.

  • Page 17: Starting Precautions

    SAFETY Starting Precautions Starting with jumper cables In cold weather ¡ Be careful of slippery conditions on Use jumper cables only in the recommended manner. Improper use of jumper cables can freezing ground, steps and hand holds. ¡ In severe cold weather, do not touch any result in battery explosion or unexpected machine motion.

  • Page 18: Operating Precautions

    SAFETY Operating Precautions Check for safety in the Ensure good visibility surrounding area before starting ¡ When working in dark places, turn on the machine’s working lights and headlights and/or provide extra stationary lighting if necessary. ¡ When visibility is poor due to severe weather (fog, snow or rain), stop operating the machine and wait until conditions improves.

  • Page 19: Operating Precautions

    SAFETY Operating Precautions ¡When a load greater than a set value is Check the position of the applied during 2nd speed (high speed) undercarriage (tracks) before travel, the speed will automatically slow traveling down by switching to 1st speed (low speed).
  • Page 20 SAFETY Operating Precautions Cautions on traveling on slopes When traveling on slopes or grades, be careful that the machine does not tip (roll) over or slide. ¡ Never exceed the machine’s stability capabilities (maximum gradeability - 30°, lateral tipping angle - 15°). Also note that when actual working area conditions are ¡...

  • Page 21: Insure Driver Safety Before Loading Trucks

    SAFETY Operating Precautions ¡ Always contact the nearest electric utility Insure driver safety before and determine jointly what specific loading trucks precautions must be taken to insure safety. ¡ Consider all lines to be power lines and treat all power lines as energized even though it is known or believed that the power is shut off and the line is visibly grounded.
  • Page 22 SAFETY Operating Precautions • The ground is weak after rain or Watch out for hazardous working explosions. conditions • The ground is also unstable on banks and near dugout trenches. Operating on slopes is dangerous When operating on slopes or grades, slewing (swinging) or operating working equipment may cause the machine to lose stability and ¡...

  • Page 23: Never Slew (Swing) Sideways With Excessive Weights

    SAFETY Operating Precautions Never slew (swing) sideways with Excavators are not designed for excessive weights lifting loads The machine can tip over more easily in the The machine is specifically designed for lateral direction than in the longitudinal excavation work and has no safety devices direction.

  • Page 24: Cautions On Towing

    SAFETY Operating Precautions Danger of flying objects Cautions on towing This machine is not equipped with protective guards to protect the operator from flying objects. Do not use the machine in places where there are risks of the operator being hit by flying objects.

  • Page 25: Stopping Precautions

    SAFETY Stopping Precautions Park safely E3A4901 ¡ Park the machine on firm, level ground and apply the parking device. ¡ When parking on streets, use barriers, caution signs, lights, etc., so that the machine can easily be seen even at night to avoid collision with other vehicles.

  • Page 26: Transporting Precautions

    SAFETY Transporting Precautions Load and unload the machine Hoist the machine safely safely ¡ Know and use correct crane signals. ¡ Inspect the hoisting equipment daily for damaged or missing parts. ¡ When hoisting, use a wire rope with Fasten to the suspension fitting sufficient strength with respect to the Ramp machine’s weight.
  • Page 27 SAFETY Maintenance Precautions Attach a “DO NOT OPERATE” tag Anti-explosive lighting Severe injury could result if an unauthorized person should start the engine or touch controls during inspection or maintenance. ¡ Stop the engine and remove the key before performing maintenance. ¡...

  • Page 28: Maintenance Precautions

    SAFETY Maintenance Precautions Stop the engine before Prepare the work area performing maintenance ¡ Select a firm, level work area. Make sure ¡ Avoid lubrication or mechanical there is adequate light and, if indoors, adjustments with the machine in motion ventilation.
  • Page 29 SAFETY Maintenance Precautions Securely block the machine or Secure the engine hood or cover any component that may fall when opened Be sure to secure the engine hood or cover when opening it. Do not open the engine hood or cover on slopes or in strong wind. Cautions on tilting up the platform ¡...

  • Page 30: Be Careful With Hot And Pressurized Components

    SAFETY Maintenance Precautions Be careful with hot and Use caution when fueling pressurized components ¡ Do not smoke or permit open flames while Stop the engine and allow the machine to fueling or near fueling operations. cool down before performing inspection and ¡...

  • Page 31: Be Careful With Fluids Under Pressure

    ¡ Do not make hole, weld, or fuse. ¡ Do not subject to shock such as hitting or rolling. ¡ At time of disposal, it will be necessary to release the enclosed gas. Please contact a Takeuchi sales or service outlet.

  • Page 32: Be Careful With Grease Under Pressure < Tb153Fr

    SAFETY Maintenance Precautions Be careful with grease under Avoid battery hazards pressure < TB153FR > ¡ Batteries contain sulfuric acid which will damage eyes or skin on contact. • If acid contacts eyes, flush immediately with clean water and get prompt medical attention.
  • Page 33 Have a Takeuchi service agent Disposing of wastes repair welding cracks or other damage Ask a Takeuchi service agent to repair any welding problems which are detected. If not feasible, make sure the welding is done by a qualified person in a properly equipped workplace.
  • Page 34 SAFETY Safety Signs (Decals) The following safety signs (decals) have been placed on your machine in the areas indicated. They are intended for the personal safety of you, and those working with you. Please take this manual, walk around your machine and note the content and location of these safety signs.

  • Page 35: Safety Signs (Decals)

    * Do not disassemble or damage the sensors installed on the boom and main body. In addition, do not install attachments other than those designated by Takeuchi. The interference prevention system may not function properly if other attachments are installed.

  • Page 36: Diesel Fuel

    THIS EXCAVATOR the vicinity of the work area. MUST NOT BE USED AS A CRANE 03593-47010 < TB153FR > < TB180FR > No.03393-41031 No.05693-49035 12. No.03393-68100 WARNING WHEN BUCKETS WIDER THAN STANDARD...
  • Page 37 CONTROLS Names of Components ......36 Doors and Covers ........38 Seat and Seat Belt ........44 Instrument Cluster ........46 Switches ............. 48 Levers and Pedals ........53 Accessories ..........56...

  • Page 38: Controls

    CONTROLS Names of Components Upperstructure Undercarriage Working equipment 1. Cab 6. Crawler belt 11. Bucket 2. Seat 7. Idler 12. Bucket cylinder 3. Engine hood 8. Track roller 13. Arm 4. Fuel tank 9. Carrier roller 14. Arm cylinder 5. Hydraulic tank 10.

  • Page 39: Names Of Components

    (Option) < TB180FR > 12. Travel levers 24. Third auxiliary hydraulic button (Option) 13. First Auxiliary hydraulic switches 25. Third auxiliary hydraulic switch (Option) 14. Blade lever 26. Third auxiliary hydraulics warning lamp 15. Offset pedal (Option) 27. Throttle lever < TB153FR >...

  • Page 40: Doors And Covers

    CONTROLS Doors and Covers Lock and unlock Starter Key C4C001 E4B003 1. Insert and turn the starter key. The starter key is used not only to start and Opening stop the engine, but also to lock and unlock 1. Pull the knob (1) towards you and open the following places : the door.

  • Page 41: Doors And Covers

    CONTROLS Doors and Covers Closing Front Window (Cab) WARNING WARNING When closing the front window, lower the ¡ ¡ ¡ ¡ ¡ Grasp the handles firmly with both window slowly so as not to hit your head. hands when opening and closing the Lowering the window abruptly may result front window.

  • Page 42: Tool Case

    CONTROLS Doors and Covers Lower Front Window (Cab) Side Window (Cab) Removing N0B023 N0B008 1. Grasp the catch (7), unlock it and open 1. Open the front window and stow it in the the side window. ceiling. 2. To close the side window, close it until a 2.
  • Page 43 CONTROLS Doors and Covers Rear Cover Engine Hood CAUTION WARNING ¡ ¡ ¡ ¡ ¡ When opening the rear cover, open it Before opening the engine hood, be sure firmly to the locked position. to stop the engine. If your hands or tools ¡...

  • Page 44: Fuel Filler Cap

    CONTROLS Doors and Covers Fuel Filler Cap WARNING ¡ ¡ ¡ ¡ ¡ Do not smoke or permit open flames while fueling or near fueling operations. ¡ ¡ ¡ ¡ ¡ Supply fuel in a well ventilated place and with the engine stopped. ¡...
  • Page 45 MEMO...

  • Page 46: Seat And Seat Belt

    CONTROLS Seat and Seat Belt (B) Fore-and-aft adjustment Seat 1. Pull on lever (2) and slide the seat backward or forward to bring it to the optimum position WARNING for operating the machine. 2. Release the lever (2) at the desired position Adjust, secure and latch the operator’s and the seat will be locked there.

  • Page 47: Seat And Seat Belt

    CONTROLS Seat and Seat Belt Seat Belt CAUTION Always fasten the seat belt securely before starting the engine. Fastening the seat belt 1. Adjust the seat to the optimum position for operating, raise your torso, and sit back firmly into the seat. 2.

  • Page 48: Instrument Cluster

    CONTROLS Instrument Cluster 3. Coolant Temperature Warning Lamp Warning Lamps This lamp flashes and an alarm is sounded if the IMPORTANT: If a warning lamp flashes engine coolant temperature and an alarm is sounded, stop all C4B012 rises abnormally while the operations immediately and inspect and engine is running.

  • Page 49: Instrument Cluster

    CONTROLS Instrument Cluster Indicators Meters 6. Glow Lamp 9. Hour Meter This lamp turns off when This displays the total engine preheating engine running time in completed. hours. C4B013 G4B012 The rightmost digit indicates tenths of hours (6 minutes). 7. Travel Speed Lamp Set the inspection and maintenance intervals This lamp lights when the according to the time displayed on the hour...

  • Page 50: Switches

    CONTROLS Switches Starter Switch Battery Switch IMPORTANT: Never set this switch to the OFF (O) position while the engine is PREHEAT running. Doing so might cause damage START to the electrical system. E4B010 IMPORTANT: Do not repeatedly switch the key from OFF to ON and ON to OFF over a short period.

  • Page 51: Switches

    CONTROLS Switches Automatic Decel. Button Horn Button < TB180FR > N0B019 Press the button on the right operating lever Pressing this button to the ON position will to blow the horn. cause the lamp to light and will activate the deceleration function.

  • Page 52: Attachment Interference Switch

    J1B017 ¡ ¡ ¡ ¡ ¡ Ensure that all buckets used in the Modes of Operation standard position are no longer than a < TB153FR > standard bucket when measured from S ..Standard bucket attachment less pin to tooth.
  • Page 53 CONTROLS Switches Travel Speed Switch First Auxiliary Hydraulic Switches Slider Switch WARNING (Proportional control) Proportional control allows for slow-to-fast When a load greater than a set value is movement of auxiliary functions. applied during 2nd speed (high speed) Example: If you move the slider switch half travel, the speed will automatically slow way, the auxiliary function will move at down by switching to 1st speed (low...

  • Page 54: Light Switch

    CONTROLS Switches Light Switch Wiper Switch (Cab) IMPORTANT: If no washer fluid is discharged, do not operate the washer. Doing so may damage the pump. IMPORTANT: Operating the wiper with no moisture on the windshield will scratch the glass. Apply water or washer fluid when operating the wiper.

  • Page 55: Levers And Pedals

    ISO pattern. suddenly, and cause serious injury or death. ¡ ¡ ¡ ¡ ¡ < TB153FR > : Note that the dozer blade control is not locked, even when the safety lock lever is set to the lock position. Do not touch this control accidentally.

  • Page 56: Levers And Pedals

    CONTROLS Levers and Pedals Throttle Lever < TB153FR > Travel Levers WARNING Before operating the travel levers, check to make sure that the dozer blade is to the front of the operator’s seat. BE AWARE that when the dozer blade is to the rear of the operator’s seat, the travel...

  • Page 57: Offset Pedal

    CONTROLS Levers and Pedals Offset Pedal Use this pedal to operate the boom offset. (A) ..Boom offset right (B) ..Boom offset left Refer to page 85 “Operating the Boom Offset”. Pedal Lock WARNING When not using the pedal, set the pedal lock to the locked position.

  • Page 58: Accessories

    CONTROLS Accessories Airflow mode control dial (3) Heater (Cab) Use this dial to select recirculation or fresh air intake. WARNING ....Recirculation • To cool or heat the cab quickly ¡ ¡ ¡ ¡ ¡ Always be sure to allow sufficient •...
  • Page 59 CONTROLS Accessories < TB153FR > Interior Light (Cab) IMPORTANT: The battery capacity will decrease if the interior light is left on for long periods of time the engine stopped. Turn the lamp off when leaving the machine. < TB180FR >...

  • Page 60: Cigarette Lighter (Cab)

    CONTROLS Accessories Cigarette Lighter (Cab) Ashtray (Cab) WARNING WARNING ¡ ¡ ¡ ¡ ¡ Do not leave the cigarette lighter’s ¡ ¡ ¡ ¡ ¡ Be sure to extinguish cigarettes and knob pressed in. Doing so heats up the matches completely before putting lighter, and could be dangerous.

  • Page 61: External Power Sockets (For Eu)

    CONTROLS Accessories External Power Sockets (for EU) WARNING Only use applicable electric products with these sockets. L2C0071 for Beacon N0C008 Use these sockets as an external power supply. When using these sockets, be careful not to exceed 12V / 10A. To use, raise the cap (1).
  • Page 62 CONTROLS Accessories Radio Operating precautions ¡ To ensure safe operation of the machine, always be sure to keep the volume of the radio down to a level where you can easily hear sounds from outside the machine. ¡ Do not keep the radio playing for long periods of time with the engine stopped. Doing so will drain the battery of its charge and make it difficult or impossible to restart the engine.
  • Page 63 CONTROLS Accessories (4) Program indicators (8) Fast-forward / rewind / Indicates tape direction. When s lamp is on. program changeover button Upper side of a tape is playback, t indicates playback of lower side. Fast-forward (5) Display MTL LOUD ST MTL LOUD ST L2C003 Fast-rewind / Stop...
  • Page 64 CONTROLS Accessories (12) Band select switch Pressing the “BAND” button changes over KRH–M867 DC12V/24V between FM1, FM2 and AM (MW) bands. AUTO REVERSE CASSETTE STEREO RECEIVER The display indicates the receiving band MTL LOUD ST name and frequency. (13) Metal switch METAL Press the “MTL”...
  • Page 65 CONTROLS Accessories ¡ ¡ ¡ ¡ ¡ Set the time (15) DISP (Time / Frequency) button This system is equipped with a clock which BASS can show the accurate time. Even if the radio is off, the clock still shows the time. LOUD DISP PS/AS...

  • Page 66: First Auxiliary Hydraulic Lines

    With the engine running at low idle operate the auxiliary hydraulic switches < TB153FR > repeatedly (approx. 10 times) to purge air from the hydraulic lines. c. Stop the engine and wait for more than 5 minutes until bubbles escape from the hydraulic oil in the tank.
  • Page 67 CONTROLS Accessories 1. Start the engine and press the auxiliary hydraulic button (B). (The residual pressure is released from the (a) port line, and pressure is generated in the (b) port.) 2. Stop the engine and open the selector valve (1) on the machine body. (The residual pressure is released from the (b) port line.) When equipped with accumulator (option) :...
  • Page 69 OPERATION Before Starting Operation ......68 Starting and Stopping the Engine <TB153FR> ..........70 Starting and Stopping the Engine <TB180FR> ..........72 Machine Operation ........74 Operating Procedures ....... 88 Parking the Machine ........96 Handling in Cold Weather ......97...

  • Page 70: Operation

    OPERATION Before Starting Operation Mounting and Dismounting Walk-Around Inspection Perform the walk-around inspections once WARNING a day before starting the engine the first time that day. ¡ ¡ ¡ ¡ ¡ Do not jump on or off the machine. Perform the inspections as described under Never attempt to mount or dismount a “Maintenance - Walk-Around Inspection”...

  • Page 71: Before Starting The Engine

    If a lamp does not light or the alarm is not sounded, the bulb may be burnt out or a wire may be damaged. Contact a Takeuchi sales or service outlet for repairs. 4. Check that all the levers and pedals are in the neutral position.

  • Page 72: Starting And Stopping The Engine

    OPERATION Starting and Stopping the Engine < TB153FR > Starting in Cold Weather Starting the Engine WARNING ¡ ¡ ¡ ¡ ¡ Clear the area of all persons. ¡ ¡ ¡ ¡ ¡ Sound horn to alert everyone around the machine.
  • Page 73 OPERATION Starting and Stopping the Engine < TB153FR > Warming Up the Engine Stopping the Engine IMPORTANT: Avoid racing the engine IMPORTANT: Do not stop the engine until it is warmed up. suddenly when operating with heavy Do not warm up the engine for long loads or at maximum speed.

  • Page 74: Starting And Stopping The Engine

    OPERATION Starting and Stopping the Engine < TB180FR > Starting in Cold Weather Starting the Engine WARNING PREHEAT ¡ ¡ ¡ ¡ ¡ Clear the area of all persons. START ¡ ¡ ¡ ¡ ¡ Sound horn to alert everyone around the machine.
  • Page 75 OPERATION Starting and Stopping the Engine < TB180FR > Warming Up the Engine Stopping the Engine IMPORTANT: Avoid racing the engine IMPORTANT: Do not stop the engine until it is warmed up. suddenly when operating with heavy Do not warm up the engine for long loads or at maximum speed.

  • Page 76: Machine Operation

    OPERATION Machine Operation Lever Pattern (ISO Pattern) WARNING ¡ ¡ ¡ ¡ ¡ Be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ The explanations in this manual are for the ISO pattern. Left Crawler Forward Right Crawler Forward Left Crawler Reverse...
  • Page 77 OPERATION Machine Operation Lever Pattern (JCB Pattern) WARNING ¡ ¡ ¡ ¡ ¡ Be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ The explanations in this manual are for the ISO pattern. Left Crawler Forward Right Crawler Forward Left Crawler Reverse...
  • Page 78 ° ° to at least 20 C (68 Normal Warm-up < TB153FR > E4D009 4. Lift the bucket from the ground. 5. Extend and retract each of the cylinders several times with no load. D5D014E 1.

  • Page 79: Inspection After Warm-Up

    3. Raise the safety lock lever to engage the lock and check that the operating, offset, dozer blade and travel levers are locked. ¡ < TB153FR >: Note that the dozer blade control is not locked, even when the safety lock lever is set to the lock position.
  • Page 80 OPERATION Machine Operation L2D009 (1) Offset the boom to the front of the operator’s seat and move the boom near the cab. Offset the boom to the right and move the bucket near the cab. L2D010 (2) Offset the boom fully to the right and check that it can be set to the maximum rear inclination.
  • Page 81 OPERATION Machine Operation Traveling Forward and Backward Operating the Travel Levers 1. Increase the engine speed. WARNING ¡ ¡ ¡ ¡ ¡ Never allow anyone to enter the slewing (swing) radius and machine path. ¡ ¡ ¡ ¡ ¡ Signal your intention to move by sounding the horn.
  • Page 82 OPERATION Machine Operation Traveling in 2nd (High) Speed WARNING Neutral Neutral When a load greater than a set value is applied during 2nd speed (high speed) travel, the speed will automatically slow down by switching to 1st speed (low E4D015 speed).
  • Page 83 Set the left lever to neutral. ¡ ¡ ¡ ¡ ¡ < TB153FR > : Note that the dozer blade To turn to the right while traveling, operate control is not locked, even when the the right lever in the same way.
  • Page 84 ¡ ¡ ¡ ¡ ¡ Do not disassemble or damage the sensors installed on the boom and main body. Doing so may cause the Interference Prevention System to malfunction. If there is a problem, contact a Takeuchi sales or service outlet for inspection or repair. < TB180FR > Sensors J1B018 ¡...
  • Page 85 M ..Bucket attachment more than 1000mm (40 inches) wide or any other approved attachment Operate excavator The minimal front radius feature is only available for the standard bucket attachment 635mm (24 inches) TB153FR / 750mm (30 inches) TB180FR or smaller.

  • Page 86: Operating The Working Equipment

    OPERATION Machine Operation Operating the Working Equipment WARNING ¡ ¡ ¡ ¡ ¡ Be careful to check which pattern of lever control arrangement you are operating with before beginning E4D021 operations. aTo slew left : ¡ ¡ ¡ ¡ ¡ The explanations in this manual are for Tilt the left operating lever to the left.
  • Page 87 OPERATION Machine Operation Operating the Bucket E4D024 a To dig : Tilt the right operating lever to the left. e To dump : Tilt the right operating lever to the right. Operating the Boom Offset L2D0061 a To offset left : Press the left side of the pedal.
  • Page 88 Two methods of operation are permitted: operation with the auxiliary hydraulic buttons and operation with the slider switch (proportional control). < TB153FR > aTo deliver hydraulic oil to port (a): Move the switch to the left (A). eTo deliver hydraulic oil to port (b): Move the switch to the right (B).
  • Page 89 MEMO...

  • Page 90: Operating Procedures

    OPERATION Operating Procedures Be Gentle on the Hydraulic Cylinders Prohibited Operations WARNING ¡ ¡ ¡ ¡ ¡ Do not operate on base rock (hard or soft). ¡ ¡ ¡ ¡ ¡ Do not slew (swing) while traveling. If you must operate the hoe attachment while traveling, operate at speeds slow E4D031 enough so you have complete control...
  • Page 91 OPERATION Operating Procedures Do not Perform Operations Using the Caution on Exposing the Dozer Blade to Machine’s Dropping Force Shocks E4D040 Hitting the dozer blade against rocks, etc., could damage the dozer blade or the blade cylinder. Caution on Folding the Hoe Attachment E4D033 Putting excessive strain on the machine will shorten its service life.
  • Page 92 OPERATION Operating Procedures Pay Attention to the Dozer Blade when Digging E4D0431 When digging deeply with the dozer blade positioned at the front, be careful that the boom cylinder and bucket do not hit the dozer blade. Operate with the dozer blade at the rear whenever possible.
  • Page 93 If the slew bearing directions abruptly. or main body should get submerged, Also, when traveling in 2nd speed, do so with contact a Takeuchi sales or service outlet the dozer blade at the front. for inspection.
  • Page 94 OPERATION Operating Procedures Traveling Posture Cautions on Traveling on Slopes Traveling up slopes WARNING ¡ ¡ ¡ ¡ ¡ Never exceed the machine’s stability ° capabilities (maximum gradeability – 30 ° lateral tipping angle – 15 ). Also note that when actual working area conditions are poor the machine’s stability capabilities may be lower.
  • Page 95 OPERATION Operating Procedures If the crawlers slip Climbing E4D046 If the crawlers slip while traveling up a slope, use the pulling force of the arm to climb the slope. If the engine stops Descending D5D029E If the engine stops when traveling down a slope, set the travel levers to the neutral position, stop the machine, then start the engine.
  • Page 96 OPERATION Operating Procedures Operations Possible with this Getting Out of Mud Machine If the machine gets stuck in mud, use the Excavating procedure below to get it out. If one crawler is stuck 80 ~120 E4D0501 1. Set the dozer blade on the side opposite the side you want to dig on.
  • Page 97 OPERATION Operating Procedures Digging Side Ditches 3. Once the mound is low, remove the dirt from the top. If the load on the body is too heavy, adjust by raising or lowering the 60° dozer blade. 75° E4D052 Use the boom swing function to dig side ditches as shown in the diagram.

  • Page 98: Parking The Machine

    OPERATION Parking the Machine Inspection and Checks After Parking Stopping the Engine WARNING 1. Check for oil and water leakage and inspect the working equipment, covers and lower body. If any irregularities are found, repair. 2. Fill the fuel tank. Refer to page 122 “Inspecting the Fuel Level”.

  • Page 99: Handling In Cold Weather

    Inspect the battery. If the charge is low, After Cold Weather is Over contact a Takeuchi sales or service outlet to have the battery charged. Perform the following after cold weather is Refer to page 131 “Inspecting the Battery over : Fluid Level and Replenishing”.

  • Page 100: Handling Rubber Crawlers

    OPERATION Handling Rubber Crawlers Rubber crawlers have an inherent weakness due to their use of rubber. Be sure to heed the prohibitions and cautions below so as to prevent damage to the crawlers and crawler slippage. Prohibited Actions E4D057 Do not travel or operate the machine in the ¡...
  • Page 101 OPERATION Handling Rubber Crawlers ¡ When storing the rubber crawlers for long Cautions periods of time (3 months or more), do so indoors in a place not exposed to direct Heed the following cautions when operating sunlight or rain. the machine : L4D013 ¡...
  • Page 102 OPERATION Handling Rubber Crawlers ¡ When climbing in reverse, do not change course at the point where the slope starts. ¡ Do not change directions when the crawler belts are slack as shown in the diagram. ¡ Avoid traveling with one crawler on a slope or projecting object and the other crawler on a flat surface (with the machine at a tilt of 10°...
  • Page 103 TRANSPORT Loading and Unloading ......102 Hoisting the Machine < TB153FR > ..103 Hoisting the Machine < TB180FR > ..104 Securing the Machine ......105 Cautions on Transporting ......105...

  • Page 104: Transport

    TRANSPORT Loading and Unloading 1. Apply the truck’s parking brake and place WARNING stoppers against its tires. 2. Fasten the ramps securely to the truck bed The machine may roll or tip over or fall so that they will not come off. Set the while loading or unloading it.

  • Page 105: Hoisting The Machine < Tb153Fr

    9. Stop hoisting until the machine is stable IMPORTANT: This hoisting method and hoist slowly. applles to machines with standard specifications. The center of gravity differs according to the attachments and options that are mounted. Consult a Takeuchi sales or service outlet. Hoisting posture...

  • Page 106: Hoisting The Machine < Tb180Fr

    9. Stop hoisting until the machine is stable IMPORTANT: This hoisting method and hoist slowly. applles to machines with standard specifications. The center of gravity differs according to the attachments and options that are mounted. Consult a Takeuchi sales or service outlet. Hoisting posture...

  • Page 107: Securing The Machine

    TRANSPORT TRANSPORT Securing the Machine Cautions on Transporting After loading the machine in the designated position, secure it as described below. Transporting Posture 1. Lower the blade. WARNING 2. Fully extend the bucket and arm cylinders, then lower the boom. ¡...
  • Page 109 MAINTENANCE General ............. 108 Service Data ..........110 Important Parts ........115 Maintenance Chart ........116 Walk-Around Inspection ......118 Daily Inspection (Every 10 Hours) ... 120 After First 50 Hours (New Machines Only) ....125 Every 50 Hours ......... 128 After First 250 Hours (New Machines Only) ....

  • Page 110: Maintenance

    Have inspection and maintenance as recommended in this manual. procedures not prescribed in this manual performed by a Takeuchi sales or service The inspection and maintenance items are outlet. divided according to the machine’s total operating time (inspection and maintenance Always keep the machine clean.
  • Page 111 If the sealing grooves of the surface serviced parts. ¡ Operate all the operating levers and check of contact are damaged, consult a Takeuchi sales or service outlet. that the machine is operating properly. Seals and split pins Cautions on handling of battery cables ¡...

  • Page 112: Service Data

    Type -22 -4 14 32 50 68 86 104 ° R R R R R (US. qt.) interval -30 -20 -10 0 10 20 30 40 Upper limit: <TB153FR> 7.4 (7.8) <TB180FR> SAE 5W-20 Diesel Engine After first 50 hrs.
  • Page 113 R R R R R (US. gal.) Use a clean, Quality fuel for good performance and optimum engine life. ¡To prevent fuel flow problems in cold weather, <TB153FR> use diesel fuel with a pour point of at least - 60 (15.9) Fuel tank Diesel fuel 12°C (10°F) below the lowest expected ambient...
  • Page 114 Element 15511-02600 After first 50 hrs. Every 500 hrs. Fuel filter Cartridge 119802-55800 Every 500 hrs. Engine oil filter Cartridge <TB153FR> After first 50 hrs. 129150-35152 Every 250 hrs. <TB180FR> 129150-35151 Air cleaner Element (outer) <TB153FR> Every 1000 hrs. 119808-12520 or after 6 cleanings <TB180FR>...
  • Page 115 24-27 19 Hex. wrench 16906-01400 14mm 16910-60610 TB153FR Spanner 16901-00013 20 Grease gun 16910-60600 TB180FR 10 Spanner 16901-00041 21 Tool case 16914-00001 Drain connector 15545-12601 TB153FR 11 Spanner 16909-00026 for EU 15545-12600 TB180FR 12 Pliers 16905-00200 200mm 23 Case 16919-00001...

  • Page 116: Tightening Torques

    ¡ Tightening torques when mounting plastic covers differ from the values on the table below. Consult a Takeuchi sales or service outlet. Tightening too strongly will break the cover. ¡ When replacing nuts and bolts, replace them with nuts and bolts of the same size and standards.

  • Page 117: Important Parts

    If a hose clamp is deformed or cracked, replace it immediately. When replacing the important parts, please contact a Takeuchi sales or service outlet . Also check the hydraulic hoses other than the above important parts. If any abnormality is found in them, retighten them or replace them immediately.

  • Page 118: Maintenance Chart

    MAINTENANCE Maintenance Chart Maintenance Items See page Walk-Around Inspection Inspecting by opening the engine hood and covers Inspecting by walking around the machine Inspecting while sitting in the operator’s seat Daily Inspection (Every 10 Hours) Inspecting and replenishing the coolant Inspecting and replenishing the engine oil Inspecting the water separator Inspecting the fuel level...
  • Page 119 Adjusting the gap between the bucket and arm < TB180FR > Replacing the bucket Replacing the bucket teeth and the side cutters < TB153FR > Replacing the bucket teeth and the side cutters < TB180FR > Tilting up the platform Inspecting the rubber crawlers Replacing the rubber crawlers <...

  • Page 120: Walk-Around Inspection

    MAINTENANCE Walk-Around Inspection Perform the following inspections once every day before starting the engine the first time. WARNING ¡ ¡ ¡ ¡ ¡ Before operating, perform the walk-around inspections and make repairs immediately should any irregularities be found. ¡ ¡ ¡ ¡ ¡ Be sure to secure the engine hood or cover when opening it. Do not open the engine hood or cover on slopes or in strong wind.
  • Page 121 MAINTENANCE Walk-Around Inspection Inspecting by Walking Around Inspecting While Sitting in the the Machine Operator’s Seat 4. Check lights for dirt, damage and burnt 13. Check the windshield for dirt or damage. 14. Check the seat and seat belt for dirt or out bulbs.

  • Page 122: Daily Inspection (Every 10 Hours)

    If the reserve tank is empty, inspect for fluid leakage, then inspect the radiator Inspection coolant level. If it is low, add water to the < TB153FR > radiator first, then to the reserve tank. 3. Install the cap (2). < TB180FR >...

  • Page 123: Inspecting And Replenishing The Engine Oil

    MAINTENANCE Daily Inspection (Every 10 Hours) Inspecting and Replenishing the Inspecting the Water Separator Engine Oil WARNING WARNING Stop the engine and allow the machine Stop the engine and allow the machine to cool down before performing to cool down before performing inspection and maintenance.

  • Page 124: Inspecting The Hydraulic Oil Level And Replenishing

    MAINTENANCE Daily Inspection (Every 10 Hours) Inspecting the Hydraulic Oil Level Inspecting the Fuel Level and Replenishing WARNING WARNING ¡ ¡ ¡ ¡ ¡ Do not smoke or permit open flames Oil may spurt out if caps or filters are while fueling or near fueling removed or pipes disconnected before operations.
  • Page 125 MAINTENANCE Daily Inspection (Every 10 Hours) Replenishing 1. Remove cap nut (3) on the air breather (2). 2. Press button (4) and bleed the air from the tank. 3. Tighten securely by hand with cap nut (3). 4. Remove the plug (1). 5.

  • Page 126: Lubricating The Working Equipment

    MAINTENANCE Daily Inspection (Every 10 Hours) Lubricating the Working Equipment 1. Set the machine to the lubrication posture shown in the diagram above, ground the working equipment, then stop the engine. 2. Use the grease gun to lubricate the grease nipples. 3.

  • Page 127: After First 50 Hours

    MAINTENANCE After First 50 Hours (New Machines Only) Replacing the Hydraulic Oil Return Filter WARNING ¡ ¡ ¡ ¡ ¡ Stop the engine and allow the machine to cool down before performing maintenance. • The engine, hydraulic lines and many 1.

  • Page 128: Replacing The Engine Oil And Oil Filter

    6. Clean the filter installation surface on the contains large amounts of metal powder, filter stand. consult a Takeuchi sales or service outlet. 7. Apply a thin layer of oil to the packing of the new filter. 8. Install the new filter by hand.
  • Page 129 MAINTENANCE After First 50 Hours (New Machines Only) Adjustment Inspecting and Adjusting the Fan Belt WARNING Stop the engine and allow the machine to cool down before performing inspection and maintenance. ¡ ¡ ¡ ¡ ¡ The engine, muffler, radiator, hydraulic lines, sliding parts and many other 1.

  • Page 130: Every 50 Hours

    This procedure is especially important is at the top center of the crawler frame. when working on hydraulic cylinders. ¡ ¡ ¡ ¡ ¡ < TB153FR > : The track adjuster contains highly pressurized grease. If the tension is adjusted without following...
  • Page 131 MAINTENANCE Every 50 Hours < TB180FR > Adjustment < TB153FR > Increasing the tension E4G0211 D5G025 3. Inspect the gap (A or B) between the bottom surface of the frame at the center 1. Remove the cover (1). of the crawler frame and the top surface 2.
  • Page 132 MAINTENANCE Every 50 Hours 5. Repeat steps 2 to 4 above three times. Lubricating the Slew Bearing 6. Wipe off the grease expelled from the slew bearing and grease nipple. WARNING Do not slew while lubricating. Doing so is dangerous, as you may get caught in the machine.

  • Page 133: Inspecting The Battery Fluid Level And Replenishing

    MAINTENANCE Every 50 Hours Inspecting the Battery Fluid Level and Replenishing DANGER ¡ ¡ ¡ ¡ ¡ Do not use the battery when the fluid level is below the lower level. Doing so will hasten the deterioration of the internal portions of the battery and 2.

  • Page 134: Draining The Fuel Tank

    MAINTENANCE Every 50 Hours Replenishing Draining the Fuel Tank When adding distilled water, do so before starting operations in order to prevent WARNING freezing. 1. Remove the caps (2), and add distilled ¡ ¡ ¡ ¡ ¡ Do not smoke or permit open flames water until the upper level (H).

  • Page 135: (New Machines Only)

    Loosen the plug 7. Tighten plugs (2) and (3). slowly to release the pressure. IMPORTANT: If the percentage of the traveling time within the total operating time is high, replace the gear oil earlier than the specified time. < TB153FR >...

  • Page 136: Every 250 Hours

    MAINTENANCE Every 250 Hours 1. Open the engine hood. Replacing the Engine Oil and Oil Filter < TB153FR > Refer to page 126 “Replacing the Engine Oil and Oil Filter”. Inspecting and Adjusting the Fan Belt Refer to page 127 “Inspecting and Adjusting the Fan Belt”.
  • Page 137 MAINTENANCE Every 250 Hours 7. Clean the element (3) with dried compressed air {294 to 490 kPa (43 to 71 psi)}. First blow the air from the inside of the element along the flutes, then blow the air from the outside, and finally from the inside again.
  • Page 138 MAINTENANCE Every 250 Hours Cleaning the Radiator Fins and Oil Cooler Fins WARNING Wear required appropriate equipment such as safety glasses and filter mask when using compressed air, as metal fragments or other objects can fly and cause serious personal injury. IMPORTANT: Be careful not to damage the radiator fins and oil cooler fins when cleaning them.

  • Page 139: Every 500 Hours

    MAINTENANCE Every 500 Hours Replacing the Hydraulic Oil Replacing the Fuel Filter Return Filter WARNING Refer to page 125 “Replacing the Hydraulic Oil Return Filter”. ¡ ¡ ¡ ¡ ¡ Do not smoke or permit open flames while handling fuel or working on the fuel system.

  • Page 140: Every 1000 Hours

    MAINTENANCE Every 1000 Hours 1. Open the engine hood. Cleaning the Engine Cooling System < TB153FR > WARNING ¡ ¡ ¡ ¡ ¡ Stop the engine and allow the machine to cool down before performing maintenance. • The engine, muffler, radiator and...
  • Page 141 MAINTENANCE Every 1000 Hours < TB180FR > L4G014 3. Place a pan for catching the spent coolant under the drain plug (4), then loosen the drain plug (4) and drain the coolant. 4. Tighten the drain plug (4), then add a little cleaning agent and tap water to the radiator until it is full.
  • Page 142 (option). Replace the inner element every 1000 hrs. or after every 3 cleaning of the outer element. (whichever comes first) < TB153FR > < TB180FR > 1. Open the engine hood. 2. Loosen the clamp (1) and remove the dust...
  • Page 143 Engine Valve Clearance ¡ ¡ ¡ ¡ ¡ Gradually press the air breather button to relieve tank pressure. This operation requires experience. Have it performed by a Takeuchi sales or service outlet. Retightening the Engine Cylinder Head Bolts This operation requires experience. Have it...

  • Page 144: Every 2000 Hours

    MAINTENANCE Every 2000 Hours Replacing the Hydraulic Oil and Cleaning the Suction Strainer WARNING ¡ ¡ ¡ ¡ ¡ Stop the engine and allow the machine to cool down before performing maintenance. • The engine, hydraulic lines and many other parts of the machine are hot directly after the engine is stopped.
  • Page 145 ¡ ¡ ¡ ¡ ¡ Slew motor hydraulic oil circuit and hydraulic devices. Failure to do so may damage the < TB153FR > hydraulic devices. ¡ ¡ ¡ ¡ ¡ Hydraulic pump 1. Tilt up the platform.
  • Page 146 8. Set the engine to a low idle, then extend This operation requires experience. Have it and contract all the cylinders 4 or 5 times, performed by a Takeuchi sales or service without going to the stroke end. outlet. 9. Run the engine at high speed, then extend and contract all the cylinders 4 or 5 times, without going to the stroke end.

  • Page 147: When Required

    MAINTENANCE When Required Inspecting and Replenishing the Cleaning the Water Separator Windshield Washer Fluid WARNING Use a windshield washer fluid designed specifically for motor vehicles. Follow the ¡ ¡ ¡ ¡ ¡ Do not smoke or permit open flames instructions including with the washer fluid. while handling fuel or working on the fuel system.
  • Page 148 MAINTENANCE When Required Offset pedal Lubricating the Levers WARNING Set the machine to the parking posture, stop the engine, remove the starter key and store it. Failure to do so may result in the machine moving abruptly, leading to serious injury or death. 1.
  • Page 149 MAINTENANCE When Required Adjusting the Gap Between the Bucket and Arm < TB180FR > WARNING ¡ ¡ ¡ ¡ ¡ Before performing maintenance or repairs under the machine, set all working equipment against the ground E4G050 or in the lowermost position. 4.
  • Page 150 MAINTENANCE When Required 2. Set the safety lock lever to the locked Replacing the Bucket position and stop the engine. 3. Remove the bolt (1). WARNING ¡ ¡ ¡ ¡ ¡ Before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position.
  • Page 151 MAINTENANCE When Required 3. Operate the cylinder, line up pin hole (B) 2. Use a mallet to slowly press the pin seal in the bucket with the pin hole in the link in. Be careful not to damage the seal. arm (6), and install the pin (2).
  • Page 152 3. Remove the key, then check that the Replacing the Bucket Teeth and bucket is stable. the Side Cutters < TB153FR > Replace the bucket teeth and the side cutters when the tooth points or the side cutters are worn, before the adapter or the bucket is damaged.
  • Page 153 MAINTENANCE When Required Installation OL1L250 4. Drive in the locking pin (1) with a hammer OL1L220 until it is flush with the tip of the tooth point 1. Clean the adapter nose (3). (2) ear. If there is gravel or mud on the adapter nose, the tooth point will not go in all the way and the pin cannot be driven in.
  • Page 154 MAINTENANCE When Required 3. Remove the key, then check that the Replacing the Bucket Teeth and bucket is stable. the Side Cutters < TB180FR > Replace the bucket teeth and the side cutters when the tooth points or the side cutters are worn, before the adapter or the bucket is damaged.
  • Page 155 MAINTENANCE When Required ¡ ¡ ¡ ¡ ¡ Side cutter Do not let the rubber pin lock stick out past the welding adapter surface. Installation G4G026 1. Insert the bolts from the inner of the bucket 2. Install point (2) onto welding adaptor (4). and tighten the nuts.

  • Page 156: Tilting Up The Platform

    MAINTENANCE When Required 4. Remove the lock bolts (A) and (B). Tilting Up the Platform 5. Slowly raise the platform. (Tilt up : 30°) 6. Lift stopper (D) and insert it into the For inspection and maintenance, the platform platform’s holder. is designed so that it can be tilted up.
  • Page 157 (3) Metal core Inspecting the Rubber Crawlers Repair or replace the rubber crawlers if their conditions are as described below. Consult a Takeuchi sales or service outlet about repairs or replacement. Rubber crawler Replace the crawler if the entire crawler is E4G064 stretched and cannot be adjusted.
  • Page 158 MAINTENANCE When Required Replacing the Rubber Crawlers Direction of rotation < TB153FR > WARNING ¡ ¡ ¡ ¡ ¡ If you must work beneath the raised machine or equipment, always use wood blocks, jack-stands or other rigid E4G067 and stable supports. Never get under 3.
  • Page 159 MAINTENANCE When Required 6. Check that the rubber crawler is securely engaged on the sprocket and idler. 7. Tighten the rubber crawler to the standard tension. Refer to page 128 “Inspecting and Adjusting the Crawler Tension”. 8. Install the other rubber crawler using the same procedure.

  • Page 160: Replacing The Rubber Crawlers < Tb180Fr

    MAINTENANCE When Required 2. Stop the engine. Replacing the Rubber Crawlers < TB180FR > WARNING ¡ ¡ ¡ ¡ ¡ Replacements should always be done by two persons, with one person acting as operator and following instructions from the other. ¡...
  • Page 161 MAINTENANCE When Required 10. Ground the crawlers and lower the machine body so that the crawler slack is maximum. 11. When the crawlers come away from the idlers, slide the crawlers to the outside and remove them. 12. Disengage the crawlers and sprockets, then remove the crawlers from the crawler frames.

  • Page 162: Long-Term Storage

    2. Inspect the battery and recharge it if Refer to page 138 “Cleaning the Engine necessary. Cooling System”. Have the battery charged by a Takeuchi 5. Use the grease gun to supply grease to sales or service outlet. the grease nipples.

  • Page 163: Troubleshooting

    TROUBLESHOOTING Symptoms that are not Malfunctions ..162 If the Engine Overheats ......163 If the Battery Goes Dead ......164 If a Fuse Blows ......... 166 After the Fuel Runs Out ......168 If a Warning Lamp Flashes ...... 169 Other Symptoms ........

  • Page 164: Troubleshooting

    TROUBLESHOOTING Symptoms that are not Malfunctions ¡ Performance decreases when an following symptoms malfunctions: attachment weighing more than a standard arm or bucket is mounted. E4J001 ¡ When the arm reaches the vertical position while contracting it while the engine is running at low speed, the contracting speed slows down momentarily.

  • Page 165: If The Engine Overheats

    3. If there is steam, stop the engine ¡ ¡ ¡ ¡ ¡ Do not remove the radiator cap or drain immediately and contact a Takeuchi sales plugs when the coolant is hot. Stop the or service outlet for repairs.

  • Page 166: If The Battery Goes Dead

    TROUBLESHOOTING If the Battery Goes Dead The following symptoms indicate that the Connecting the jumper cables battery is dead : ¡The starter motor does not turn or turns IMPORTANT: Set the starter keys of both weakly, and the engine does not start. the rescue vehicle and problem vehicle ¡The horn is weak.
  • Page 167 3. Disconnect the clip of jumper cable (R) from the rescue vehicle’s “+” terminal. 4. Disconnect the other clip of jumper cable (R) from the problem vehicle’s “+” terminal. Recharging Have a Takeuchi sales or service outlet recharge batteries that have gone dead.

  • Page 168: If A Fuse Blows

    If the fuse blows as soon as it is replaced, Accessory relay there is a problem with the electric 5A Instrument cluster 30A Wiper, system. Continued use may lead to fire. Consult a Takeuchi sales or service Feed pump Cigarette lighter outlet. 5A Interference 10A Optional prevention 1.

  • Page 169: Inspecting The Fusible Link

    TROUBLESHOOTING If a Fuse Blows Inspecting the Fusible Link If the power is not switched on after turning the starter switch to the ON position, the cartridge type fusible links (1) might be blown open. Open the cover located at below of the left operating lever and inspect.

  • Page 170: After The Fuel Runs Out

    TROUBLESHOOTING After the Fuel Runs Out Bleeding the Air from the Fuel System 1. Add fuel. PREHEAT START E4D002 2. Turn the starter key to the ON position and hold it there for about 20 seconds. The automatic air bleeder bleeds the air from the fuel system.

  • Page 171: If A Warning Lamp Flashes

    If the lamp continues flashing after maintenance, there is a problem with the charger. Consult a Takeuchi sales or service outlet. OSOB080 Refer to page 127 “Inspecting and Adjusting the Fan Belt”.

  • Page 172: Other Symptoms

    TROUBLESHOOTING Other Symptoms For symptoms not included on the table below or if the problem persists after the proper procedures have been taken, consult a Takeuchi sales or service outlet. Symptom Main cause Procedure ¡ Insufficient grease on left ¡ Add grease.
  • Page 173 TROUBLESHOOTING Other Symptoms Symptom Main cause Procedure ¡ Insufficient fuel ¡Add fuel. Starter motor turns but engine does not start Refer to page 122. ¡ Air in fuel system ¡ Bleed the air. Refer to page 168. ¡ Water in fuel system ¡Drain the water.

  • Page 174: To Lower The Boom

    (4), loosen the lock nut (4). 4. Turn the set screw (3) slowly 1 and 1/3 turns to lower the boom. < TB153FR > Turn the set screw (3) slowly 1 turn to lower the boom. < TB180FR >...
  • Page 175 TROUBLESHOOTING To Lower the Boom 7. Gripping the set screw (3) with a hexagonal wrench so that it does not turn together with the lock nut (4), tighten the lock nut (4). • Tightening torque : 27 to 31 N·m (20 to 23 ft-lb.) 8.

  • Page 176: Towing

    ¡ Maximum pulling force : machine that is towing. < TB153FR > 27500 N (6170 lb) or less ¡ ¡ ¡ ¡ ¡ Never tow on slopes. < TB180FR > 43200 N (9700 lb) or less ¡...

  • Page 177: Specifications

    SPECIFICATIONS Main Specifications ......... 176 Machine Dimensions ....... 178 Operating Range ........180 Lifting Capacities ........183...

  • Page 178: Specifications

    SPECIFICATIONS Main Specifications TB153FR TYPE CANOPY MASS 5505 (12135) 5615 (12375) Rubber crawlers {5540 (12215)} {5645 (12445)} Machine mass kg (lb.) (not including operator) 5575 (12285) 5680 (12525) Steel crawlers {5605 (12355)} {5715 (12600)} PERFORMANCE Heaped 0.141 (4.98) Bucket capacity m (cu.ft.)
  • Page 179 SPECIFICATIONS Main Specifications TB180FR TYPE Standard Arm Long Arm MASS Rubber crawlers 8325 (18355) 8350 (18410) Machine mass kg (lb.) (not including operator) Steel crawlers 8530 (18810) 8555 (18865) PERFORMANCE Heaped 0.245 (8.65) Bucket capacity m (cu.ft.) (standard bucket) Struck 0.165 (5.83) Slew speed min –1...
  • Page 180 SPECIFICATIONS Machine Dimensions...
  • Page 181 SPECIFICATIONS Machine Dimensions Units: mm (inches) TB153FR TB180FR Standard Arm Long Arm Standard Arm Long Arm Rubber Crawlers 5330 (209.8) 5350 (210.6) 6150 (242) 6175 (243.1) 1860 (73.2) ← 2140 (84.3) ← 2570 (101.3) {2585 (101.7)} ← 2765 (108.9) ←...
  • Page 182 SPECIFICATIONS Operating Range J1K0021...
  • Page 183 SPECIFICATIONS Operating Range TB153FR Units: mm (inches) Standard Arm Long Arm Item Rubber Crawlers Max. digging radius 5905 (232.4) 6195 (243.9) Max. ground digging radius 5765 (227.0) 6065 (238.7) Max. digging depth 3590 (141.3) 3900 (153.5) Max. vertical digging depth 2735 (107.7)
  • Page 184 MEMO...

  • Page 185: Lifting Capacities

    SPECIFICATIONS Lifting Capacities Rated lift capacity chart ¡ The loads in the charts do not exceed 87% of hydraulic lift capacity or 75% of tipping load. ¡ Rated lift capacities limited by rated hydraulic lift capacity are identified by an asterisk(*). ¡...
  • Page 186 SPECIFICATIONS Lifting Capacities Equipped with Standard Arm TB153FR...
  • Page 187 SPECIFICATIONS Lifting Capacities Equipped with Standard Arm TB153FR...
  • Page 188 SPECIFICATIONS Lifting Capacities Equipped with Standard Arm TB180FR...
  • Page 189 SPECIFICATIONS Lifting Capacities Equipped with Standard Arm TB180FR...
  • Page 190 SPECIFICATIONS Lifting Capacities Equipped with Long Arm TB153FR...
  • Page 191 SPECIFICATIONS Lifting Capacities Equipped with Long Arm TB153FR...
  • Page 192 SPECIFICATIONS Lifting Capacities Equipped with Long Arm TB180FR...
  • Page 193 SPECIFICATIONS Lifting Capacities Equipped with Long Arm TB180FR...
  • Page 195 OPTIONS General Precautions ........ 194 Safety Signs (Decals) ....... 196 Switching the Lever Pattern ....198 3-Hole Bucket < TB180FR > ..... 199 Hydraulic Breaker ........200 Load Safety Device ........202 Accumulator ..........204 Pre Cleaner < TB180FR > ......205 Second Auxiliary Hydraulics ....

  • Page 196: Options

    ¡ ¡ ¡ ¡ ¡ Consult with a Takeuchi dealer before installing optional attachments. ¡ ¡ ¡ ¡ ¡ Do not use attachments that have not been approved by Takeuchi or a Takeuchi dealer. Doing so may compromise safety or adversely affect the machine’s operation or service life.

  • Page 197: Precautions On Operating Attachments

    OPTIONS General Precautions Precautions on Operating Attachments WARNING Long attachments reduce machine stability. When traveling down steep slopes or slewing on slopes, the machine may loose its balance and tip over. The following operations are particularly dangerous. Do not perform them. ¡...

  • Page 198: Safety Signs (Decals)

    OPTIONS Safety Signs (Decals) Keep all safety signs clean and legible. Replace all missing, illegible or damaged safety and warning signs. There are other safety signs in addition to the ones listed here. Treat them in the same way. L4L012...
  • Page 199 OPTIONS Safety Signs (Decals) 1. No.03593-32200 2. No.03593-32300 WARNING (ISO) Check what type of lever control arrangement you are operating with before beginning operations. 03593-32300 03593-32200...

  • Page 200: Switching The Lever Pattern

    OPTIONS Switching the Lever Pattern The operating pattern of the left and right operating levers can be changed. WARNING Before starting the engine, check the selector to see which operating pattern the left and right operating levers are set for. C4L004 Switching the Lever Pattern 1.

  • Page 201: 3-Hole Bucket < Tb180Fr

    OPTIONS 3-Hole Bucket < TB180FR > OL1L170 OL1L180 The digging capacity increases when the bucket’s link arm installation position is switched from (A) to (B). However, this shortens the bucket stroke. • Struck capacity (SAE) : 0.210 m (0.275 cu. yd.) •...

  • Page 202: Hydraulic Breaker

    IMPORTANT: When mounting devices, select devices suited for this machine. For advice on selecting device, contact a Takeuchi sales or service outlet. ¡ Pound with the chisel perpendicular to the surface you are pounding. ¡When pounding, press the chisel properly...
  • Page 203 OPTIONS Hydraulic Breaker Replace the Hydraulic Oil Regularly! ¡ When using a hydraulic breaker, the oil deteriorates quicker than during normal digging. Be sure to replace the hydraulic oil and return filter element. • Failure to replace these in time can lead to damage to the machine and breaker’s ¡...

  • Page 204: Load Safety Device

    Do not move emergency shut-off valve is activated and the operating lever to the boom or arm stops the boom or arm part way through the lowering side. Contact a Takeuchi dealer for fall. maintenance. WARNING...
  • Page 205 OPTIONS Load Safety Device Overload Warning Device If a weight greater than the machine is designed to lift is lifted, the overload warning device is activated and a horn is sounded (when the overload warning switch is turned on). WARNING Continuing to apply the load after the overload warning horn sounds could result in the machine tipping over or the...

  • Page 206: Accumulator

    OPTIONS Accumulator ¡ Second and fourth auxiliary hydraulics Operating the Machine with Accumulator On machines equipped with an accumulator, the residual pressure in the auxiliary hydraulic circuits and the working equipment can be released within a specific amount of time (within 5 minutes) after the engine is stopped.

  • Page 207: Pre Cleaner < Tb180Fr

    OPTIONS Pre Cleaner < TB180FR > Cleaning Inspecting and Cleaning the Pre Cleaner WARNING ¡ ¡ ¡ ¡ ¡ Stop the engine and allow the machine to cool down before performing maintenance. • The engine, muffler, radiator and many other parts of the machine are 1.

  • Page 208: Second Auxiliary Hydraulics

    OPTIONS Second Auxiliary Hydraulics b. With the engine running at low idle Second Auxiliary Hydraulic Lines operate the auxiliary hydraulic switches repeatedly (approx. 10 times) to purge WARNING air from the hydraulic lines. c. Stop the engine and wait for more than Oil may spurt out if caps or filters are 5 minutes until bubbles escape from the removed or pipes disconnected before...

  • Page 209: Second Auxiliary Hydraulic Switch

    OPTIONS Second Auxiliary Hydraulics Second Auxiliary Hydraulic Switch Move this switch to control the flow of the oil in the second auxiliary hydraulic lines. (C) ..Hydraulic oil flows to left auxiliary line(c) (D) ..Hydraulic oil flows to right auxiliary line(d) ¡...

  • Page 210: Third Auxiliary Hydraulics

    OPTIONS Third Auxiliary Hydraulics IMPORTANT: Follow the procedures for Third Auxiliary Hydraulic Lines purging air as instructed by the attachment manufacturer if specified to WARNING do so. Oil may spurt out if caps or filters are 5. Check for leaks. removed or pipes disconnected before releasing the pressure in the hydraulic system.

  • Page 211: Third Auxiliary Hydraulic Switch And Button

    OPTIONS Third Auxiliary Hydraulics Third Auxiliary Hydraulic Switch Third Auxiliary Hydraulics and Button Warning Lamp Press those switch and button to control the This lamp illuminates and an alarm sounds flow of the oil in the third auxiliary hydraulic when the third auxiliary hydraulic pressure lines.

  • Page 212: Fourth Auxiliary Hydraulics < Tb180Fr

    OPTIONS Fourth Auxiliary Hydraulics < TB180FR > c. Stop the engine and wait for more than Fourth Auxiliary Hydraulic Lines 5 minutes until bubbles escape from the hydraulic oil in the tank. WARNING IMPORTANT: Follow the procedures for Oil may spurt out if caps or filters are purging air as instructed by the removed or pipes disconnected before attachment manufacturer if specified to...
  • Page 213 OPTIONS Fourth Auxiliary Hydraulics < TB180FR > Second / Fourth Auxiliary Selector Button (2nd or 4th Aux.) Hydraulic Switch This button changes from the fourth auxiliary Move this switch to control the flow of the oil hydraulics operation to the second auxiliary in the fourth auxiliary hydraulic lines.

  • Page 214: Travel Alarm

    10A Lever lock should blow again, there is a problem in 30A Lights 5A Controller (ACC), the electrical system. This could cause Accessory relay fires. Contact a Takeuchi dealer. 5A Instrument cluster 30A Wiper, Feed pump Cigarette lighter 5A Interference...

  • Page 215: Fuel Supply Pump < Tb180Fr

    OPTIONS Fuel Supply Pump < TB180FR > This device automatically supplies fuel to the fuel tank and stops automatically when the fuel tank is full. DANGER Do not use the fuel supply pump for gasoline or hydraulic oil. Doing so could result in explosion or damage.

  • Page 216: Air Conditioner

    OPTIONS Air Conditioner CAUTIONS ON USE Do not overcool For health purposes, the air inside the cab Ventilate periodically should be kept at a temperature at which you feel a little cool when entering the cab from ¡ When using the air conditioner over an outside (a difference of 5 to 6°C (9 to 11°F)).
  • Page 217 OPTIONS Air Conditioner NAMES OF COMPONENTS 1. Defroster 2. Condenser 3. Receiver drier 4. Foot outlets 5. Control panel 6. Compressor 7. Air conditioner unit 8. Inner filter 9. Outer filter 10. Air conditioner switch 11. Temperature control dial 12. Fan switch 13.

  • Page 218: Air Conditioner Switch

    OPTIONS Air Conditioner Air Conditioner Switch Temperature Control Dial IMPORTANT: To avoid placing excessive load on the compressor, wait until the engine is started and is running smoothly before turning on the air conditioner. COOL WARM T9L003 Use this dial to adjust the air temperature. COOL ..
  • Page 219 OPTIONS Air Conditioner Airflow Mode Control Dial OPERATION Heating and Dehumidifying (in cold weather or when the humidity is high) L3T004 Use this dial to select recirculation or fresh air intake....Recirculation L3T008 • To cool or heat the cab quickly After starting the engine, turn the air •...

  • Page 220: Defogging The Windows

    OPTIONS Air Conditioner Defogging the Windows CAUTION If the air conditioner is set to high when using the defroster, the difference between the external and internal temperatures increases, and fog may L3T009 form on the outside of the windows. If After starting the engine, turn the air this happens, either turn the air conditioner ON and adjust the switches as...
  • Page 221 OPTIONS Air Conditioner If the belt is slack, it will slip and vibrate, INSPECTION AND MAINTENANCE shortening its service life and reducing the air conditioner’s cooling capacity. The belt Inspection and maintenance interval should also not be too tense. Adjust the belt ......
  • Page 222 OPTIONS Air Conditioner Replace 5. Use compressed air to clean the filters. Replace the belt in the following cases: • If it stretches and its tension cannot be adjusted. Cleaning • If it is cut or cracked. CAUTION • If the fan belt is worn and the pulley is touching the bottom of the V groove.

  • Page 223: Inspecting The Refrigerant (Gas) Level

    OPTIONS Air Conditioner Inspecting the Refrigerant (gas) CAUTION Level The high pressure pipe becomes hot (80 ° ° to 120 C (176 to 248 F)), so be careful not WARNING to burn yourself when inspecting the refrigerant level. Exposure of the eyes or hands to the cooler’s refrigerant could result in blindness or frostbite.

  • Page 224: Condition Of The Refrigerant

    OPTIONS Air Conditioner Condition of the Refrigerant High/low pressure pipe Sight glass (refrigerant) Pipe connection temperature Normal Almost transparent, with High pressure pipe (1) hot No irregularities. (80 to 120°C, 176 to 248°F), some bubbles, but fully transparent when the low pressure pipe (2) cold (8 to 15°C, 46 to 59°F).
  • Page 225 MEMO...

  • Page 226: Immobilizer System

    OPTIONS Immobilizer System Keys The machine comes with two immobilizer keys and one registration key. The keys are used for the immobilizer system (theft prevention device). N0B035 Immobilizer key Registration key The immobilizer system is a device that protects the machine from theft through the use of falsified keys, etc.
  • Page 227 OPTIONS Immobilizer System IMPORTANT: If a key from a different immobilizer system or a metal object is brought near or into contact with the starter switch or key section, the system may no longer be able to identify the keys’ ID codes, in which case it is no longer possible to start the engine.

  • Page 228: Re-Registration Of The Keys

    OPTIONS Immobilizer System Registration Procedure Re-Registration of the Keys Immobilizer key Registration key Re-register the keys in the following cases: ¡ If one of the immobilizer keys is lost, re- register the remaining keys so as to prevent theft. ¡ If you purchase new immobilizer keys, they must be registered before they can be used with the machine’s immobilizer N0B026E...
  • Page 229 If the engine does not start, re-register the keys. If the engine still does not start, consult a Takeuchi sales or service outlet. N0B028E 8. Return to the OFF (O) position from the ON ( I ) position and remove the immobilizer key.
  • Page 231 INDEX...

  • Page 232: Index

    Be careful with fluids under pressure ......29 Clear the area of other persons before starting the Be careful with grease under pressure < TB153FR > ..30 machine ..............14 Be careful with hot and pressurized components ..28 Condition of the Refrigerant ........
  • Page 233 Handling of the accumulator ........29 Emergency Shut-off Valve ........202 Handling Rubber Crawlers ......... 98 Engine Hood .............. 41 Have a Takeuchi service agent repair welding cracks or Ensure good visibility ..........16 other damage ............31 Every 1000 Hours ............ 138 Heater (Cab) ..............

  • Page 234: Machine Description

    INDEX I ~ M If the Engine Overheats ........... 163 Immobilizer System ..........224 Keep a safe distance from electrical power lines ..19 Important Parts ............115 Keys ................. 224 In cold weather ............15 Know the working area ..........12 Index ................
  • Page 235 Replacing the bucket ..........148 Operations Possible with this Machine ...... 94 Replacing the bucket teeth and the side cutters Options ..............193 < TB153FR > ............150 Other Symptoms ............170 Replacing the bucket teeth and the side cutters Outlets ..............217 <...
  • Page 236 INDEX R ~ U Replacing the rubber crawlers < TB153FR > ... 156 Starting with jumper cables ........15 Replacing the rubber crawlers < TB180FR > ... 158 Stay clear of moving parts ......... 26 Replacing the travel motor gear oil ......133 Stop the engine before performing maintenance ..
  • Page 237 INDEX U ~ W Use a signal person and flagman ........ 9 Use caution when fueling ........... 28 Use the correct tools ..........25 Using optional products ..........11 Ventilate periodically ..........214 Vibrations to which the operator is subjected .... 31 Walk-Around Inspection ..........
  • Page 238 First Published April 2006 No.23190 OPERATOR’S MANUAL TB153FR Hydraulic Excavator TB180FR Edited and issued by TAKEUCHI MFG. CO., LTD. Printed in Japan by STATION M Co., Ltd.
  • Page 239 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

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