1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
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2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
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2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, AV Switch, PC Scan Drive Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain Drive Seine 3LV Sustain out (Lower)
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 584 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 50 inch class (49.9 inches measured diagonally) (W × H × Diagonal) 43.5 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
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6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 7.3. Remove the P-Board 1. See Service Hint (Section 3) Caution: To remove P.C.B. wait 1 minute after power was off for dis- 7.2. Remove the Fan charge from electrolysis capacitors. 1.
7.6. Remove the A-Board 3. Remove the Adjustment cover. , ×3 , ×1 4. Remove the screws (×4 1. Remove the Tuner unit. (See section 7.5.) 5. Remove the Rear terminal cover. 2. Remove the screws (×4 ) and remove the A-Board. 7.5.
7.8. Remove the Control button unit 4. Remove the claw (×3 5. Disconnect the connector (GK1). 1. Disconnect the connector (C24). 6. Remove the GK-Board from Control button. 7.10. Remove the SU-Board 1. Remove the flexible cables (SU1B, SU2B, SU3B, SU4B 2.
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7.13. Remove the SS2-Board 4. Remove the molding prop (×1 , ×2 5. Remove the screws (×2 ) and remove the SD- 1. Remove the Tuner unit. (See section 7.5.) Board. 2. Disconnect the bridge connector (SS21-SS24) and dis- connect the flexible cable (SS58). 3.
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7.15. Remove the Hanger metals and 7.16. Remove the C1-Board the Stand brackets 1. Remove the Control button unit. (See section 7.8.) 2. Remove the flexible cables holder fastening screws (×8 1. Remove the Plasma panel section from the servicing stand and lay on a flat surface such as a table (covered 3.
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7.19. Remove the Plasma panel sec- 3. Remove the Rear cover hooks (L, R). tion from the Cabinet assy (glass) 1. Remove the cabinet assy and the plasma panel fastening screws (×2 7.20. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.19.) 2.
4. Disconnect the connector (S2). 10. Remove the screw (×1 5. Remove the Power button. 11. Remove the claw (×1 6. Remove the screw (×1 ) and remove the S-Board. 12. Disconnect the connector (K1) and remove the K-Board from LED Panel. 7.22.
8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1. Driver Set-up 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...
8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Panel surface Procedure Remarks • Make sure the front panel to be used on the final set is fitted. •...
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9 Block Diagram 9.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA F15V TMDS DATA HDMI3 (SIDE) FAN POWER FAN MAX FAN_A-B FAN MAX +9/7.2V...
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9.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
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9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +3.3V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +3.3V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
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9.4. Block (3/4) Diagram POWER SUPPLY COLD COLD Q601,Q604,Q607 Q203-Q206 L603 T201 D253 Vsus RESONANCE Vsus D254 2A 250V SS11 F603 IC601 Vsus IC202 T301 D353 Q602,Q603 +15V(P) Q201,Q202 PFC CONTROL Q207,Q208 IC352 D609 POWER F351 D351 +15V(P) CONTROL NEED HOLDER IC251 PC201...
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
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12.2. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TXNSS21EDUU TNPA4804 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 S S 5 8 SS2-BOARD (COMPONENT SIDE) TXNSS21EDUU...
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12.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11EDUU P b F TNPA4767 1 C1 S E E R E V E R S E F O R O R D E R N O . 1 2 3 C1-BOARD (COMPONENT SIDE) TXNC11EDUU R 1 2 3 C1MM2 ZA103...
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12.5. C2-Board Parts Location C2-BOARD IC IC IC17201 C2-BOARD (FOIL SIDE) TXNC21EDUU 1 2 3 TNPA4768 1 P b F S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21EDUU C2MM1...
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12.6. C3-Board Parts Location C3-BOARD IC IC IC17300 IC17302 IC17311 C3-BOARD (FOIL SIDE) TXNC31EDUU P b F TNPA4769 S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31EDUU C 3 7 6 R 3 9 2...
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12.7. SC-Board SC-BOARD (FOIL SIDE) TXNSC1EDUU Z A 4 2 1 Z A 4 2 2 Z A 4 1 2 Z A 4 1 1 T P 8 1 T P 7 8 T P 5 9 T P 8 0 T P 7 9 T P 5 1 T P 6 1...
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Parts Location Parts Location SC-BOARD (FOIL SIDE) SC-BOARD (COMPONENT SIDE) TEST POINT PHOTO COUPLER TEST POINT TP41 Q16621 TP42 Q16622 IC16464 PC16461 IC16784 TP43 Q16623 IC16465 PC16480 TP46 IC16786 Q16624 TP44 TP66 IC16471 PC16601 IC16788 TP45 Q16645 TP68 IC16490 PC16603 IC16791 TP51 Q16646...
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SC-BOARD (COMPONENT SIDE) TXNSC1EDUU Z A 4 1 1 Z A 4 1 2 Z A 4 2 2 Z A 4 2 1 H.V. DANGER H.V. DANGER H.V. DANGER H.V. DANGER D 4 7 7 Q 7 4 3 R 7 4 2 C 5 6 8 R 7 4 6...
13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2135 F1H1H223A970 C 0.22UF, K, 50V Description C2136 F1J1H104A835 C 0.10UF, 50V C2137 F1J1H104A835 C 0.10UF, 50V K1KA08A00506 8P CONNECTOR C2138 F1H1H223A970 C 0.22UF, K, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3047 F1J1A106A043 C 0.010UF, K, C4751 F1G1C104A116 C 0.10UF, K, 16V C4752 F1G1C104A116 C 0.10UF, K, 16V C3049 F2G1A101A019 E 100UF, 10V C4753 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5719 F1G1C104A116 C 0.10UF, K, 16V C8106 F1G1H100A731 C 10PF, K, 50V C5720 F1G1C104A116 C 0.10UF, K, 16V C8107 F1G1H1R0A748 C 1UF, 50V C5721...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8178 F1G1C103A116 C 0.010UF, K, C9065 F1G1C104A116 C 0.10UF, K, 16V C9066 F1H1E104A129 C 0.1UF, 25V C8179 F1G1C103A116 C 0.010UF, K, C9067 F1K0J226A008 C 22UF, K,6.3V C9068...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9169 F1H1A1050032 C 10UF, 50V C9910 F1G1C104A116 C 0.10UF, K, 16V C9300 F1G1C104A116 C 0.10UF, K, 16V C9911 F1G1C104A116 C 0.10UF, K, 16V C9302 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16151 F1K1E105A029 C 1UF, Z, 25V C16633 F0C2E405A232 E 0.040UF, 250V C16152 F1L1E4750004 C 4.7UF, 25V C16641 F1K2J222A014 C 2200UF, K,6.3V C16153 F1L1E4750004 C 4.7UF, 25V C16645...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17212 F1L2E154A028 E 1500UF, 25V D4507 EZAEG2A50AX DIODE C17213 F1L2E154A028 E 1500UF, 25V D4509 EZAEG2A50AX DIODE C17214 F1L2E154A028 E 1500UF, 25V D4511 EZAEG2A50AX DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16151 B0ECKP000047 DIODE D16654 MA2J11100L DIODE D16152 B0ECKP000047 DIODE D16662 MAZ81500ML ZENER DIODE D16153 B0ECKP000047 DIODE D16663 MAZ81500ML ZENER DIODE D16191 B0ECKP000047 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC8007 C0DBFFD00005 IC L1100 J0JYC0000068 CHIP INDUCTOR IC8008 C0DBGYY00578 IC L2100 J0JYC0000068 CHIP INDUCTOR IC8009 C1CB00002678 IC L2103 J0JYC0000068 CHIP INDUCTOR ...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L16002 G0CR82KA0147 CHOKE COIL Q4517 2SB0709ASL TRANSISTOR L16003 G0CR82KA0147 CHOKE COIL Q4528 B1ABCF000231 TRANSISTOR L16012 G0CR82KA0147 CHOKE COIL Q4529 B1ABCF000231 TRANSISTOR L16013...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16663 2SB0709ASL TRANSISTOR R1193 ERJ2GEJ472 M 4.7KOHM, J,0.063W Q16667 2SB0709ARL TRANSISTOR R1195 D0YAR0000007 M 0 OHM 1/4W Q16668 2SD0601AQL TRANSISTOR R1197...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2120 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R3088 ERJ2GEJ221 M 220 OHM, J,0.063W R2121 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R3089 ERJ2GEJ221 M 220 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4097 ERJ2GEJ472 M 4.7KOHM, R4627 ERJ2GEJ221 M 220 OHM, J,0.063W J,0.063W R4098 ERJ2GEJ472 M 4.7KOHM, R4628 ERJ2GEJ223 M 22KOHM, J,0.063W J,0.063W R4099...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5677 D1BB2702A055 M 27KOHM, 1/10W R8101 ERJ2RKF91R0X M 249 OHM, PAVCA 0.063W R5678 D1BB1602A055 M 16KOHM, 1/10W R8102 ERJ2GEJ222 M 2.2KOHM, R5679...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8520 ERJ2GEJ680 M 68 OHM, R9108 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R8529 ERJ2RKD330 M 33 OHM, J, 2W R9109 ERJ2GEJ103 M 10KOHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9237 ERJ2GEJ101 M 100 OHM, R9578 ERJ2GEJ472 M 4.7KOHM, J,0.063W J,0.063W R9238 ERJ2GEJ101 M 100 OHM, R9586 ERJ2GEJ470 M 47 OHM, J,0.063W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16004 D0GF7R5JA047 M 7.5 OHM,J, R16257 ERJ6GEYJ273 M 27KOHM,J,1/10W 0.33W R16258 ERJ6GEYJ103V M 10K OHM J 1/ R16021 D0GF7R5JA047 M 7.5 OHM,J, 0.33W R16260...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16479 D0GD103JA036 M 10KOHM,J,0.25W R16606 D0GD103JA036 M 10KOHM,J,0.25W R16480 ERJ6GEYJ472V M 4.7K OHM J 1/ R16607 D1BD6651A044 M6.65KOHM, 1/10W R16608 ERJT08J102V M 1KOHM,J, 0.33W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16695 ERJ6RBD152 M 1.5KOHM,J,1/ R16812 ERJ6GEYG182 M 1.8KOHM,J,1/ R16696 ERF5TK2R2 W 2.2 OHM, K, 5W R16813 ERJ8GEYJ222V M 2.2KOHM, J,1/ R16699 D0GD103JA036 M 10KOHM,J,0.25W R16814...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17109 ERJT14J6R8U C6.8 OHM, J,1/4W R17310 ERJ3GEYJ101 M 100 OHM,J,1/ R17110 ERJT14J6R8U C6.8 OHM, J,1/4W R17312 ERJ3GEYJ201 M 200 OHM,J,1/ R17111 ERJ3GEYJ101 M 100 OHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description SW2500 K0F122A00172 SWITCREMOTE CON- C256 ACMEB105K1T CERAMIC CHIP TROLH CAPACITOR SW3759A EVQ23405R SWITCH C257 ECJ1VC1H471J C 470PF J 50V SW3761A EVQ23405R SWITCH...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C573 ECKD3A221KRP CERAMIC CAPACI- D254 VDYG971S8R DIODE D351 VDFCH10A10 DIODE C601 ACLEMX474KC PLASTIC FILM D353 MA3DF3000S DIODE CAPACITOR(Xcap) D356 VDRK36C4 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description AKB13B-PH-KS 13P CONNECTOR R232 ERJ6GEYJ104V M 100KOHM,J,1/ AKB4B-PH-KS CONNECTOR R233 ERJ6ENF82R0 M 82 OHM, 1/10W R234 ERJ6ENF15R0 M 15 OHM, 1/10W PC201 VPS2581AL2HE OPTOISOLATOR R235...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R312 ERJ6GEYJ101V M 100 OHM,J,1/ R390 ERJ3GEY0R00 M 0 OHM, 1/16W R391 ERJ6GEYJ183V M 18KOHM,J,1/10W R313 ERJ6GEYJ101V M 100 OHM,J,1/ R392 ERJ6ENF3921 M3.92KOHM, 1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R607 ERJ3EKF3302 M 33KOHM, 1/16W R659 ERJ6GEYJ221V M 220 OHM,J,1/ R608 ERJ3EKF2701 M 2.7KOHM, 1/16W R670 ERJ6GEYJ221V M 220 OHM,J,1/ R609 ERJ3GEYJ104 M 100KOHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description RF501 HUA5MC100JP2 THERMAL CUTOFF WITH RESISTOR RF601 HUY5JA200JP W 20 OHM, J, 5W T201 ETB42BZ12GAD TRANSFORMER T301 ETB35BC29GAD TRANSFORMER T501 ETB29AK1L8AD TRANSFORMER VR251 EVMEASA01B15 VARIABLE RESIS- VR351 EVMEASA01B54 VARIABLE RESIS- Z601 ERZVGED751 VARISTOR...