Removing And Installing Cover For Gearbox Housing And 5Th And 6Th Gear - Volkswagen Golf Variant 2007 Service Manual

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
5.3

Removing and installing cover for gearbox housing and 5th and 6th gear

1 - Gearbox housing
❑ Pull off together with 5th
and 6th gears
⇒ page 115 .
❑ Repairing ⇒ page 132
2 - Gear wheel for 5th gear
❑ Pull off individually
⇒ page 109
❑ Pull off together with
gearbox housing
⇒ page 115
3 - Sleeve
4 - Gear wheel for 6th gear
❑ Pull off individually
⇒ page 109
❑ Pull off together with
gearbox housing
⇒ page 115
5 - Cylindrical roller bearing in‐
ner race
❑ For output shaft
❑ Mark before removing
❑ Do not interchange with
inner race for cylindrical
roller bearing of input
shaft
❑ Larger outer diameter
from gearbox date
21 08 6
❑ Allocation ⇒ page 106
6 - Bolt
❑ For output shaft
❑ Allocation of bolts
⇒ page 106
❑ To gearbox date 20 08 6: 40 Nm and 180° further
❑ From gearbox date 21 08 6: 80 Nm and then turn 90° further
❑ Self-locking
❑ Always renew
❑ Clean residual locking fluid from threaded holes for securing bolts for synchro-hub for 5th and 6th gears
and gear wheel for 6th gear with a thread chaser. Otherwise the bolts may shear.
7 - Gearbox housing cover
❑ With cylindrical roller bearings for input and output shafts
❑ Cylindrical roller bearings for input and output shafts from gearbox date 21 08 6 with larger outer diameter
⇒ page 140
❑ Repairing ⇒ page 138
8 - Bolt, 18 Nm
❑ Qty. 5
❑ For gearbox housing cover.
9 - Bolt
❑ For input shaft
104
Rep. Gr.34 - Controls, housing
.
.