Removing The Rear Balancer; Disassembling The Crankcase - Yamaha XT1200Z(Z) 2010 Service Manual

EAS23P1092

REMOVING THE REAR BALANCER

1. Remove:
• Rear balancer "1"
ECA23P1075
NOTICE
The rear balancer should not be disassem-
bled.
EAS25550

DISASSEMBLING THE CRANKCASE

1. Remove:
• Oil filter cartridge "1"
TIP
Remove the oil filter cartridge with an oil filter
wrench "2".
Oil filter wrench
90890-01426
YU-38411
1
2
2. Remove:
• Crankcase bolts
• O-rings
TIP
• Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
• Loosen the bolts in decreasing numerical order
(refer to the numbers in the illustration).
• The numbers embossed on the crankcase in-
dicate the crankcase tightening sequence.
1
• M10 × 130 mm bolts: "1"–"6"
• M8 × 78 mm bolts: "7"–"12"
• M8 × 80 mm bolts: "13"–"19"
• M8 × 60 mm bolts: "20", "21", "30"–"32"
• M6 × 50 mm bolts: "22", "24"–"27", "29"
• M6 × 65 mm bolts: "23", "28"
A
×6
11
×6
10
28
5
4
16
17
27
B
30
×3
A. Lower crankcase
B. Upper crankcase
3. Remove:
• Upper crankcase
5-87
CRANKCASE
×2 ×2
×7
7 9
8
12
1 3
2
6
13
22
14
15
21
26
25 24
31
32
×6
29
18
23
19
20