Master Cylinder; Master Cylinder Removal; Master Cylinder Installation - Dinli DL-901 Service Manual

All terrain vehicle
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NOTE
○If the fluid in the reservoir runs completely out any time
during bleeding, the bleeding operation must be done over
again from the beginning since air will have entered the
line.
○If the brake level action still feels soft or "spongy", tap the
brake hose from bottom to top and air will rise up to part of
the hose. Slowly pump the brake level in the same manner
as above.
●Tighten:
Torque - Bleed Valves: 5.4 N-m (0.55 kg-m, 48 in-lb)
●Apply the brake level forcefully for a few seconds, and
check for fluid leakage around the fittings.

Master Cylinder Removal

●Removal:
Brake Hose Banjo Bolt [B]
Master Cylinder Clamp Bolts [A]

Master Cylinder

CAUTION
Brake fluid quickly ruins painted surface; any spilled fluid
should be completely washed away immediately.

Master Cylinder Installation

●The master cylinder clamp must be installed with the "UP"
mark [C] upwards.
●Tighten the upper clamp bolt first, and then the lower clamp
bolt. There will be a gap at the lower part of the clamp after
tightening.
Torque - Master Cylinder Clamp Bolts:
●Use a new flat washer on each side of the brake hose
fitting, and tighten the banjo bolt.
Torque - Brake Hose Banjo Bolt:25N-m(2.5kg-m,18.0ft-lb)
●Bleed the brake line after master cylinder installation (see
Brake Line Air Bleeding).
●Check the brake for good braking power, no braking brag,
and no fluid leakage.
8.8N-m(0.90kg-m,78in-lb)
【3-5】
BRAKE

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