Capacities And Replacement Parts - Bad Boy INSTINCT Owner's Manual

MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Since the hydrometer test is in response to a vehicle exhibiting a performance problem, the vehicle should be recharged
and the test repeated. If the results indicate a weak cell, the battery or batteries should be removed and replaced with a
good battery of the same brand, type and approximate age.
HARDWARE
Periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners, refer to the Techni-
cian's Repair and Service Manual for specific torque values.
Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle. Grade 5 hard-
ware can be identified by the three marks on the hex head and grade 8 hardware is identified by six marks on the head.
metric hardware is marked on the head with 8.8 or 10.9. Unmarked hardware is Grade 2.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE
5
Grade 2
Grade 5
Grade 8
BOLT SIZE
Class 5.8
(Grade 2)
5.8
Class 8.8
8.8
(Grade 5)
Class 10.9
10.9
(Grade 8)

CAPACITIES AND REPLACEMENT PARTS

Front Axle Oil
Rear Axle Oil
Brake Fluid
Page 5 - 18
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
1/4" 5/16" 3/8"
4 8 15
(5) (11) (20)
6 13 23
(8) (18) (31)
6 18 35
(8) (24) (47)
M4 M5 M6
1 2 4
(2) (3) (6)
2 4 7
(3) (6) (10)
3 6 10
(4) (8) (14)
Torque Specifications and Bolt Grades
CAPACITIES
13.8 oz. 90 wt. gear oil
13.8 oz. 90 wt. gear oil
DOT 3
7/16" 1/2" 9/16"
24 35 55
(33) (47) (75)
35 55 80
(47) (75) (108)
55 80 110
(75) (108) (149)
M8 M10 M12
10 20 35
(14) (27) (47)
18 35 61
(24) (47) (83)
25 49 86
(34) (66) (117)
REPLACEMENT PART NUMBERS
Headlight Bulb
LED Headlight Bulb
ATC type Fuse 10 Amp
ATC type Fuse 15 Amp
ATC type Fuse 20 Amp
5/8" 3/4" 7/8"
75 130 125
(102) (176) (169)
110 200 320
(149) (271) (434)
170 280 460
(230) (380) (624)
M14
55
(76.4)
97
(131)
136
(184)
619100
619101
35212G07
35212G01
35212G02
1"
190
(258)
480
(651)
680
(922)