Engine - Yamaha YZFR6V Service Manual

ENGINE REMOVAL ........................................................................................ 5-1
INSTALLING THE ENGINE ...................................................................... 5-6
CAMSHAFTS .................................................................................................. 5-7
REMOVING THE CAMSHAFTS ............................................................... 5-9
CHECKING THE CAMSHAFTS ................................................................ 5-9
CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS, AND
TIMING CHAIN GUIDES........................................................................ 5-11
CHECKING THE TIMING CHAIN TENSIONER ..................................... 5-11
INSTALLING THE CAMSHAFTS ............................................................ 5-12
CYLINDER HEAD ......................................................................................... 5-15
REMOVING THE CYLINDER HEAD ...................................................... 5-16
CHECKING THE CYLINDER HEAD ....................................................... 5-16
INSTALLING THE CYLINDER HEAD ..................................................... 5-16
VALVES AND VALVE SPRINGS ................................................................. 5-18
REMOVING THE VALVES ..................................................................... 5-19
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-19
CHECKING THE VALVE SEATS............................................................ 5-21
CHECKING THE VALVE SPRINGS ....................................................... 5-22
CHECKING THE VALVE LIFTERS......................................................... 5-23
INSTALLING THE VALVES .................................................................... 5-23
GENERATOR AND STARTER CLUTCH ..................................................... 5-26
REMOVING THE GENERATOR............................................................. 5-28
CHECKING THE STARTER CLUTCH.................................................... 5-28
INSTALLING THE STARTER CLUTCH.................................................. 5-28
INSTALLING THE GENERATOR ........................................................... 5-29
PICKUP ROTOR ........................................................................................... 5-30
REMOVING THE PICKUP ROTOR ........................................................ 5-31
INSTALLING THE PICKUP ROTOR....................................................... 5-31
ELECTRIC STARTER................................................................................... 5-33
CHECKING THE STARTER MOTOR ..................................................... 5-35
ASSEMBLING THE STARTER MOTOR................................................. 5-36

ENGINE

5