Vermont Castings LHEC30 Service Instructions Manual
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Vermont Castings LHEC30 Service Instructions Manual

Gas fireplace & gas log fire tm036
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See also: Homeowner's Installation and Operating Manual , Installation Instructions and Homeowner's Manual

SERVICE INSTRUCTIONS

Gas Fireplace & Gas Log Fire
TM036
Revision: A
Published: January 08
LHEC30
RFSDV34
Service. All printed copies not bearing this statement in RED are deemed "uncontrolled"
This document is stored and maintained electronically by

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Summary of Contents for Vermont Castings LHEC30

  • Page 1: Service Instructions

    SERVICE INSTRUCTIONS Gas Fireplace & Gas Log Fire TM036 Revision: A Published: January 08 LHEC30 RFSDV34 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 2: Table Of Contents

    Gas Type Conversions ...................... 51 Warranty ..........................52 Document Revision History ....................53 TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 3: Safety Warning

    Model Identification The identification numbers are located on the log fire rating plate. LHEC30 rating plate is located on slide out tray behind front lower access louvre. RFSDV32 rating plate is located on inside face of right hand side panel.

  • Page 4: Specifications

    Mantle height 610 above upper louvre Mantle maximum depth TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 5: Fluing

    To comply with the requirements of AS5601 the LHEC30 gas fireplace and RFSDV34 gas log fire must be flued. The LHEC30 is certified for a minimum flue length of 3.7 m and a maximum flue length of 10.7m whilst the RFSDV34 is certified for a minimum flue length of 3m and a maximum flue length of 12m.

  • Page 6: Wiring Diagrams

    & wiring (blocked flue before draught diverter installation. switch and flue switch wiring shown in red). TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 7: Components And Their Function

    The blocked flue switch comes pre-wired on the LHEC30 but is supplied separately for the RFSDV34 and must be installed and wired at time of installation (refer to wiring diagrams on page 6).

  • Page 8: Gas Valve Features

    5. LED: The LED will flash to indicate gas valve and/or remote control operation and will also indicate a thermopile or gas valve fault. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 9: Operation

    Operation The LHEC30 and RFSDV34 utilise the same gas valve, pilot assembly, fan assembly, igniter, transformer and remote control to provide radiant/convection heating. Although aesthetically the log fires are quite different, operation is identical.
  • Page 10 13 Remote Controller 14 Antenna 15 Modulating Motor TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...
  • Page 11 (if open) (if applicable) TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 12: Lighting Instructions

    Note: The LOCAL/REMOTE selector switch on the gas valve must be in the REMOTE position for the remote controller to operate the log fire (except fan speed). TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service.

  • Page 13: On (Manual) Mode

    After a two second delay from the operation of any button the controller will accept the new setting and revert to the previous display. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 14: Off Mode

    TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 15: Preventative Maintenance

    15. Replace remote controller batteries and check remote controller operation. 16. Perform a gas valve safety shut down test (refer to page 18). TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 16: Common Faults

    Log Fire Produces an Odour It is not unusual for a Raypak Vermont gas fireplace or gas log fire to produce some odour the first time it is operated. This is due to the burn-off off residual oils utilised during the manufacturing process.

  • Page 17: Fault Finding

    4 for indicative burner gas pressures. Note: The burner gas pressure is fixed and cannot be adjusted. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 18: Adjusting The Pilot Flame

    TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service.

  • Page 19: Error Code 3

    8 is still displayed replace the gas valve. Note: This procedure can be performed by following fault finding chart 2.1 on page TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service.

  • Page 20: Fault Diagnosis Sequence (General Fault Finding Chart)

    Noisy Log fire TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 21: Fault Finding Chart 1

    4. Rejoin wire with an insulated electrical connector when testing is complete. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 22: Fault Finding Chart 2

    Replace gas valve. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 23: Fault Finding Chart 2.1 & 2.2

    Refer to „Recognition Signal‟ in the section on „Remote Controller‟ Fault rectified. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 24: Fault Finding Chart 3

    Replace faulty thermopile(s). working? Replace gas valve. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...
  • Page 25 Normal voltage is approx 500 millivolts DC. Normal voltage is approx 280 millivolts DC. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 26: Fault Finding Chart 4

    Replace gas valve. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 27: Fault Finding Chart 5

    Replace gas valve. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 28: Fault Finding Chart 5.1 & 5.2

    0. It must be set on 1 – 6 for burner to operate. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 29: Fault Finding Chart 6

    Replace gas valve. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...
  • Page 30 Active to Earth – 240 Volts AC. Neutral to Earth – 0 Volts. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 31 The reading should be approximately 13 ohms. ohms. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 32: Fault Finding Chart 6.1 & 6.2

    0. It must be set on 1 – 6 for fan to operate. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 33: Fault Finding Chart 6.3

    There are three basic test procedures that should be carried out when the operation and function of a Vermont gas fireplace or gas log fires electrical system is in doubt. Procedure 1: Insulation resistance of the water heater Neutral Circuit. (Reading not to be below 1 Mega ohm).

  • Page 34: Fault Finding Chart 7

    Replace gas valve. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 35: Fault Finding Chart 8

    4. Complete reassembly in reverse order of above. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 36 12. Test for gas leaks at all unions using soapy water solution. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 37 3. Complete reassembly in reverse order of above. 4. Test for gas leaks at all unions using soapy water solution. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 38 6. Complete reassembly in reverse order of above using gas sealing paste on burner injector threads and burner manifold to burner feed pipe adapter. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 39 6. Complete reassembly in reverse order of above. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 40 6. Remove compression gland from cord set wiring. 7. Complete reassembly in reverse order of above replacing cut cable tie. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 41: Component Replacement Procedures - Rfsdv34

    3. Pull top of lower access panel forward to clear gas valve knobs then lift out. 4. Complete reassembly in reverse order of above. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 42 3. Complete reassembly in reverse order of above. 4. Test for gas leaks at all unions using soapy water solution. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 43 3. Complete reassembly in reverse order of above using gas sealing paste on burner injector threads. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 44 14. Operate log fire and perform remote controller recognition procedure (refer to „Recognition Signal‟ on page 12). TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 45 5. Disconnect fan wiring from fan motor. 6. Complete reassembly in reverse order of above. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...
  • Page 46 6. Remove compression gland from cord set wiring. 7. Complete reassembly in reverse order of above replacing cut cable tie. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 47: Exploded View 1 - Lhec30

    Exploded View 1 – LHEC30 TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...
  • Page 48 *MAJ700 * For Sheraton brown finish order MAJ7014SB or for faded mahogany order MAJ7014FM. TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”...

  • Page 49: Exploded View 2 - Rfsdv34

    Exploded View 2 – RFSDV34 TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...
  • Page 50 51866 Heat resistant sealing compound 890591 TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

  • Page 51: Gas Type Conversions

    7. Remove and replace the front and rear burner injectors with injectors suitable for the new gas type (for LHEC30 refer to procedure 10 on page 38 and for RFSDV34 refer to procedure 28 on page 43).

  • Page 52: Warranty

    Repair or, if necessary replace any Raypak LHEC30 Gas Fireplace or RFSDV34 Gas Log Fire, or b) Replace any component (or, if necessary, arrange the installation of a LHEC30 Raypak Gas Fireplace or RFSDV34 Gas Log Fire, which falls within the Warranty Periods specified in the installation and operating instructions, in accordance with the subject table, conditions and exclusions.

  • Page 53: Document Revision History

    D.O.I. Service Manual Issued for Gas Fireplace & Gas Log Fire 01/08 TM036 Vermont Gas Fireplace & Gas Log Fire Service Instructions REV: A D.O.I: 17/01/2008 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...

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