Front Brake Disc Removal And Installation; Front Brake Disc Inspection - Suzuki AN400 Service Manual

Brake Caliper Piston
Inspect the brake caliper piston surface for any
scratches or other damage. If any damage is found,
replace the piston with a new one.

Front Brake Disc Removal and Installation

Removal
1) Remove the front wheel assembly. Refer to "Front
Wheel Assembly Removal and Installation in Section
2D (Page2D-4)".
2) Remove the front brake disc.
Installation
Install the front brake disc in the reverse order of
removal. Pay attention to the following points:
• Make sure that the brake discs are clean and free of
any grease.
• Apply thread lock to the brake disc bolts and tighten
them to the specified torque.
Lock Cement Super 1360 or equivalent)
Tightening torque
Brake disc bolt (a): 23 N·m (2.3 kgf-m, 16.5 lb-ft)
I705H1420017-01
B705H14206015

Front Brake Disc Inspection

Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Front): 4.0 mm (0.16 in)
I705H1420025-01
: Thread lock cement 99000–32130 (Thread
(a)
Front Brakes: 4B-6
I705H1420024-01
B705H14206002
(A)
I649G1420019-02