MULTIQUIP QP-301TH Operation And Parts Manual
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MULTIQUIP QP-301TH Operation And Parts Manual

MULTIQUIP QP-301TH Operation And Parts Manual

Gasoline powered trash pump
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OPERATION AND PARTS MANUAL
MODEL QP-301TH
GASOLINE POWERED
MULTIQUIP
TRASH PUMP
Revision #4 (10/05/05)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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  • Page 1 OPERATION AND PARTS MANUAL MULTIQUIP MODEL QP-301TH GASOLINE POWERED TRASH PUMP Revision #4 (10/05/05) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...
  • Page 2 PAGE 2 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 3: Here's How To Get Help

    800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 3...

  • Page 4: Table Of Contents

    Troubleshooting (Pump/Engine) ......27 Explanation Of Code In Remarks Column ....28 Suggested Spare Parts ..........29 Pump Assy............30-33 Specification and part number NOTE are subject to change without notice PAGE 4 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 5: Safety Message Alert Symbols

    Potential hazards associated with the QP-301TH Trash Pump injury. operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 6 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 6 ALWAYS wear approved eye and hearing protection. This pump, other property, or the surrounding environment could be NOTE damaged if you do not follow instructions. QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 7...

  • Page 7: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 8 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 8 Failure to maintain water inside the pump housing will cause severe damage to the pump. ■ In winter drain water from pump housing to prevent freezing. QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 9...
  • Page 9 . t f . 7 ( ) s r . t f ) s r . n i ) . g Figure 1. QP-202TH Dimensions PAGE 10 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 10 - y l i t r l i o t r a . n i s b l ) . g QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 11...

  • Page 11: General Information

    NEVER place the pump on soft soil . The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming. PAGE 12 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 12: Pump Components

    QP-301TH — PUMP COMPONENTS Figure 2 shows a typical application using the QP-301TH Centrifugal Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (38 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.

  • Page 13: Basic Engine

    10. Fuel Tank – Holds unleaded gasoline. For additional Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop information refer to engine owner's manual. the flow of fuel. PAGE 14 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 14: Pre-Inspection (Engine)

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 4. Engine Oil Dipstick (Removal) QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 15...

  • Page 15: Pre-Set-Up (Pump)

    Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water. PAGE 16 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 16: Initial Start-Up (Engine)

    5. Place the engine ON/OFF switch (Figure 10) in the " ON " position. Figure 7. Throttle Lever (1/3 Start Position) Figure 10. Engine ON/OFF Switch (ON Position) QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 17...
  • Page 17 Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and place Figure 13. Throttle Lever (Run) the engine ON/OFF switch in the OFF position. PAGE 18 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 18 NOTE PAGE QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 19...
  • Page 19 This prevents backflow and allows for faster priming when the engine is restarted. PAGE 20 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 20 QP-301TH — MAINTENANCE (PUMP) Pressure reading may vary depending on altitude. See Tables 3 NOTE and 4 on page 12. Figure 17. Pump Vacuum Tester QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 21...
  • Page 21 . s l Reference manufacturer engine NOTE manual for specific servicing instructions. PAGE 22 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 22: Maintenance (Pump)

    Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 20. Engine Air Cleaner Figure 19. Engine Oil (Draining) QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 23...

  • Page 23: Preparation For Long-Term Storage

    (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated. PAGE 24 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 24 NOTE PAGE QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 25...
  • Page 25 . r e l a v c n i r r o h t i e r r PAGE 26 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 26 . t r e l l l l e . r e e v i s ' r . l a QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 27...

  • Page 27: Explanation Of Code In Remarks Column

    , belong to the same assembly or kit. If more than one of the same reference number is listed, the NOTE last one listed indicates newest (or latest) part avaliable. PAGE 28 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 28: Suggested Spare Parts

    1 .... 17620ZH7023 ..CAP, W/GASKET FUEL FILLER Part number on this Suggested NOTE Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 29...

  • Page 29: Pump Assy

    QP-301TH — PUMP ASSY. PUMP ASSY. PAGE 30 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 30 SCREW (CHECK VALVE0 M5 x 10 0141090820 SCREW (VOLUTE CASING) M8 X 20 0141050825 SCREW (DRAIN COVER HANDLE) M8 X 25 0131151235 CAP SCREW (CASING) M12 X 35 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 31...
  • Page 31 QP-301TH — PUMP ASSY. PUMP ASSY. PAGE 32 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 32 BOLT (SET PLATE) 3/8” - 16UNC X 25 0451250100 SPRING WASHER M10 1317390610 CASING COVER PACKING 7005000 DECAL: DO NOT RUN DRY KIT301T KIT, MECHANICAL SEAL, O-RINGS ....1 ... INCLUDES ITEMS W/ QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 33...

  • Page 33: Honda Gx240K1Pa2 Engine

    HONDA GX240K1PA2 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 34 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 34 COLLAR B, AIR CLEANER 17410ZE2020 ELBOW, AIR CLEANER ......1 ... INCLUDES ITEMS W/ 90325044000 WINGNUT, TOOL BOX SETTING 90009ZE2003 BOLT- WASHER 6 X 22 9405006000 NUT, FLANGE 6MM QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 35...
  • Page 35 HONDA GX240K1PA2 ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 36 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

  • Page 36: Camshaft Assembly

    SPRING, VALVE 14771ZE2000 RETAINER, INTAKE VALVE SPRING 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 14781ZE2000 ROTATOR, VALVE 14791ZE2010 PLATE, PUSH ROD GUIDE 90012ZE0010 BOLT, PIVOT 8MM 90206ZE1000 NUT, PIVOT ADJ. QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 37...
  • Page 37 HONDA GX240K1PA2 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 38 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 38 JET, MAIN #82 (OPTIONAL) 99101ZH80850 JET, MAIN #85 (OPTIONAL) 99101ZH80880 JET, MAIN #88 99204ZE20400 JET SET, PILOT #40 16015ZE8005 CHAMBER SET, FLOAT ......1 ....INCLUDES ITEMS W/ ■ QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 39...
  • Page 39 HONDA GX240K1PA2 ENGINE — CONTROL ASSY. CONTROL ASSY. PAGE 40 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 40 BASE, CONTROL 16584883300 SPRING, CONTROL ADJUSTING 90013883000 BOLT, FLANGE 6X12, CT200 90015ZE5010 BOLT, GOVERNOR ARM 90114SA0000 NUT, SELF-LOCK 6MM 93500050280A SCREW, PAN 5X28 9405006000 NUT, FLANGE 6MM QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 41...
  • Page 41 HONDA GX240K1PA2 ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 42 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 42 90701HC4000 PIN, DOWEL 8 X12 91201890003 OIL SEAL 30X46X8 9410106800 WASHER, PLAIN 6MM 957010803500 BOLT, FLANGE 8X35 961006202000 BEARING, RADIAL BALL 6202 961006206000 BEARING, RADIAL BALL 6206 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 43...
  • Page 43 HONDA GX240K1PA2 ENGINE — CRANKSHAFT/BALANCER ASSY. CRANKSHAFT /BALANCER WEIGHT ASSY. PAGE 44 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 44 CRANKSHAFT /BALANCER WEIGHT ASSY. PART NO. PART NAME QTY. REMARKS 13320ZE2651 CRANKSHAFT, P- TYPE ........1 ... INCLUDES ITEMS W/ 13351ZE2010 WEIGHT, BALANCER 961006206000 BEARING, RADIAL BALL 6206 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 45...
  • Page 45 HONDA GX240K1PA2 ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 46 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 46 NUT, FLANGE 10MM 9410912000 WASHER, DRAIN PLUG 9425110000 PIN, LOCK 10MM 957010601200 BOLT, FLANGE 961006202000 BEARING, RADIAL BALL 6202 90013883000 BOLT, FLANGE 6X12 (CT200) 34150ZH7003 ALERT UNIT, OIL QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 47...
  • Page 47 HONDA GX240K1PA2 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 48 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 48 WASHER, HEAD COVER 9430112200 PIN A, DOWEL 12X20 950051100130M BULK HOSE, VAC (11X1000) (11X100) 957011008000 BOLT, FLANGE 10X80 9807955846 SPARK PLUG BPR5ES (NGK) 9807956846 SPARK PLUG BPR6ES (NGK) QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 49...
  • Page 49 HONDA GX240K1PA2 ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 50 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 50 SWITCH ASSY., ENGINE STOP ....1 ... USE UP TO ENGINE S/N 3566259 36100ZH7003 SWITCH ASSY., ENGINE STOP ....1 ... USE FROM ENGINE S/N 3566260 90013883000 BOLT, FLANGE 6X12 (CT200) 90684ZA0601 CLIP, WIRE HARNESS QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 51...
  • Page 51 HONDA GX240K1PA2 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 52 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 52 NUT, SPECIAL 16MM ......... 1 ... USE FROM ENGINE S/N 3467139 90201ZE3790 NUT, SPECIAL 16MM ......... 1 ... USE UP TO ENGINE S/N 3467138 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 53...
  • Page 53 HONDA GX240K1PA2 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 54 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 54 FILTER, FUEL ..........1 ..USE FROM S/N 3190917 91353671003 O- RING 13.5X1.5 (ARAI) 9405008000 NUT, FLANGE 8MM 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X222) 9500202080 CLIP, TUBE B8 957010802500 BOLT, FLANGE 8X25 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 55...
  • Page 55 HONDA GX240K1PA2 ENGINE — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 56 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 56 PART NO. PART NAME QTY. REMARKS 30500ZE2023 COIL ASSEMBLY, IGNITION 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 31512ZE2000 GROMMET, WIRE 36101ZE1010 WIRE, STOP SWITCH 370MM 90015883000 BOLT, FLANGE 6X28 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 57...
  • Page 57 HONDA GX240K1PA2 ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 58 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 58 GASKET, MUFFLER (ARRESTER) OPTIONAL 1 18381ZE2800 GASKET, MUFFLER 90013883000 BOLT, FLANGE 6X12 (CT200) 90050ZE1000 SCREW, TAPPING 5X8 90055ZE1000 SCREW, TAPPING 4X6 90050ZE1000 SCREW, TAPPING 5X8 (OPTIONAL) 9405008000 NUT, FLANGE 8MM QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 59...
  • Page 59 HONDA GX240K1PA2 ENGINE — PISTON ASSY. PISTON ASSY. PAGE 60 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 60 PIN, PISTON 13200ZE2000 ROD ASSEMBLY, CONNECTING (STANDARD) ... 1 ... INCLUDES ITEMS W/ 13200ZE2305 ROD ASSY., CONNECTING US0.25 90001ZE8000 BOLT, CONNECTING ROD 90551ZE1000 CLIP, PISTON PIN 18MM QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 61...
  • Page 61 HONDA GX240K1PA2 ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 62 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 62 28442ZE2W01 SPRING, STARTER RETURN 28443ZE2W01 SPRING, RATCHET 28444ZE2W01 RETAINER, SPRING 28461ZE2W02 GRIP, STARTER 28462ZE2W11 ROPE, RECOIL STARTER 28469ZE2W01 GRIP, REINFORCEMENT 90004ZE2W01 SCREW, CENTER 90008ZE2003 BOLT, FLANGE 6X10 QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 63...
  • Page 63 NOTE PAGE PAGE 64 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 64 GASKET, CYLINDER HEAD 12391ZE2020 GASKET, CYL. HEAD COVER 16221ZA0800 GASKET, CARBURETOR 16223ZA0800 GASKET, INSULATOR 18333ZE3800 GASKET, EXHAUST PIPE 06111ZE2408 GASKET KIT ..........1 ..INCLUDES ITEMS W/ QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 65...

  • Page 65: Labels

    HONDA GX240K1PA2 ENGINE — LABELS ASSY. L ABELS ASSY. PAGE 66 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)
  • Page 66 PART NAME QTY. REMARKS 87521ZE2W01 EMBLEM (INTERNAL) 87522ZE1810 MARK, CAUTION (EXTERNAL) 87522ZH9000 LABEL, CAUTION 87528ZE2810 MARK, CHOKE (EXTERNAL) 87586ZH7W00 LABEL, FUEL CAUTION 87532ZH8810 MARK, OIL ALERT (E) QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 67...
  • Page 67 NOTE PAGE QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 69...

  • Page 68: Parts

    FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark...

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