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SS−46
MANUAL TRANSMISSION (W59)
SERVICE DATA
Output shaft 2nd gear journal diameter
Output shaft 3rd gear journal diameter
Output shaft flange thickness
Output shaft runout
1st gear inner race flange thickness
1st gear inner race outer diameter
Counter gear bearing journal diameter
Counter 5th gear journal diameter
1st, 2nd and 3rd gear thrust clearance
Counter 5th gear thrust clearance
1st, 2nd and counter 5th gear radial clearance
3rd gear radial clearance
Reverse idler gear radial clearance
Reverse idler gear to shift arm shoe clearance
Shift fork to hub sleeve clearance
Synchronizer ring to 1st and 4th gear clearance
Synchronizer ring to 2nd and 3rd gear clearance
Input shaft snap ring thickness
Output shaft snap ring thickness
No.2 clutch hub
Output shaft snap ring thickness
Rear bearing
1996 TOYOTA T100 (RM449U)
SERVICE SPECIFICATIONS
Mark 11
Mark 12
Mark C−1
Mark 11
Mark 12
Mark 13
Mark 14
Mark 15
Mark 10
Mark 11
Mark 12
Mark 13
Mark 14
Mark 15
−
MANUAL TRANSMISSION (W59)
Min. 42.975 mm (1.6919 in.)
Min. 31.969 mm (1.2586 in.)
Min. 5.60 mm (0.2205 in.)
Max. 0.06 mm (0.0024 in.)
Min. 4.78 mm (0.1881 in.)
Min. 42.975 mm (1.6919 in.)
Min. 29.950 mm (1.1791 in.)
Min. 26.975 mm (1.0620 in.)
STD
0.10 − 0.25 mm (0.0039 − 0.0098 in.)
Max.
0.30 mm (0.0118 in.)
STD
0.10 − 0.41 mm (0.0039 − 0.0161 in.)
Max.
0.46 mm (0.0181 in.)
STD
0.009 − 0.060 mm (0.0004 − 0.0024 in.)
Max.
0.150 mm (0.0059 in.)
STD
0.015 − 0.066 mm (0.0006 − 0.0026 in.)
Max.
0.200 mm (0.0079 in.)
STD
0.041 − 0.074 mm (0.0016 − 0.0029 in.)
Max.
0.194 mm (0.0076 in.)
STD
0.20 − 0.41 mm (0.0080 − 0.0161 in.)
Max.
0.90 mm (0.0354 in.)
Max. 1.0 mm (0.039 in.)
Min. 0.5 mm (0.020 in.)
Min. 0.7 mm (0.028 in.)
Mark 1
2.05 − 2.10 mm (0.0807 − 0.0827 in.)
Mark 2
2.10 − 2.15 mm (0.0827 − 0.0846 in.)
Mark 3
2.15 − 2.20 mm (0.0846 − 0.0866 in.)
Mark 4
2.20 − 2.25 mm (0.0866 − 0.0886 in.)
Mark 5
2.25 − 2.30 mm (0.0886 − 0.0906 in.)
2.30 − 2.35 mm (0.0906 − 0.0925 in.)
2.35 − 2.40 mm (0.0925 − 0.0945 in.)
1.75 − 1.80 mm (0.0689 − 0.0709 in.)
Mark D
1.80 − 1.85 mm (0.0709 − 0.0728 in.)
1.86 − 1.91 mm (0.0732 − 0.0752 in.)
1.92 − 1.97 mm (0.0756 − 0.0776 in.)
1.98 − 2.03 mm (0.0780 − 0.0799 in.)
2.04 − 2.09 mm (0.0803 − 0.0823 in.)
2.10 − 2.15 mm (0.0827 − 0.0846 in.)
Mark 8
2.31 − 2.36 mm (0.0909 − 0.0929 in.)
Mark 9
2.37 − 2.42 mm (0.0933 − 0.0953 in.)
2.43 − 2.48 mm (0.0957 − 0.0976 in.)
2.49 − 2.54 mm (0.0980 − 0.1000 in.)
2.55 − 2.60 mm (0.1004 − 0.1024 in.)
2.61 − 2.66 mm (0.1028 − 0.1047 in.)
2.68 − 2.73 mm (0.1055 − 0.1075 in.)
2.74 − 2.79 mm (0.1079 − 0.1098 in.)
Author :
SS05Z−03
220
Date :
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