Club Car Gasoline Service Manual page 58

Installing the Park Brake Assembly - Early 1995 Vehicles, Continued:
6
E
20
G
LIFT OTHER END OF SPRING (20) UP AND
OVER BRAKE WELDMENT BY PRYING DOWN
ON SHAFT WITH SMALL SCREWDRIVER
REMOVING THE ACCELERATOR PEDAL ASSEMBLY - EARLY 1995 VEHICLES
• Removing the Accelerator Pedal Assembly - Early 1995 Gasoline Vehicles:
1. Remove the accelerator rod by sliding back the ball joint sleeve and disconnecting the ball joint (11)
from the ball joint stud (6) (Figure 6-5, Page 6-3).
2. Remove the nut (18), washer (24), and bolt (17) that secures the accelerator pivot rod to the pedal
(Figure 6-5, Page 6-3).
3. Disconnect the spring (23) from the hanger (5) (Figure 6-5, Page 6-3).
4. Remove the pivot rod (13) from the pedal (1) and lift the pedal up through the floorboard (Figure 6-5,
Page 6-3).
5. Remove the four 1/4 - 20 x 1 1/4 hex head bolts (19) and nuts (18). Pull the accelerator bearing brack-
ets away from each side of the I-beam frame (Figure 6-5, Page 6-3).
6. Remove the spacer (22) and then pull the pivot rod (13) and spacer (20) from the mounts. To clear the
vehicle frame's outer I-beam, the accelerator pivot rod must be angled as it is removed. Inspect all
parts for wear or damage and replace as necessary (Figure 6-5, Page 6-3).
• Removing the Accelerator Pedal Assembly - Early 1995 Electric Vehicles:
1. Remove the accelerator rod by sliding back the ball joint sleeve and disconnecting the ball joint (11)
from the ball joint stud (6) (Figure 6-7, Page 6-5).
2. Remove the bolt (17) and lock washer (24) that secures the accelerator pivot rod to the pedal (Figure
6-7, Page 6-5).
3. Disconnect the spring (23) from the hanger (5) (Figure 6-7, Page 6-5).
4. Remove the pivot rod (13) from the pedal (2) and lift the pedal up through the floorboard (Figure 6-7,
Page 6-5).
5. Remove the four 1/4 - 20 x 1 1/4 hex head bolts (19) and nuts (18). Pull the accelerator bearing brack-
ets away from each side of the I-beam frame (Figure 6-7, Page 6-5).
6. Remove the spacer (22) and then pull the pivot rod (13) and spacer (20) from the mounts. Inspect all
parts for wear or damage and replace as necessary (Figure 6-7, Page 6-5).
INSTALLING THE ACCELERATOR PEDAL ASSEMBLY - EARLY 1995 VEHICLES
• Installing the Accelerator Pedal Assembly - Early 1995 Gasoline Vehicles:
1. Install the 1/2 inch spacer (20) onto the accelerator pivot rod (13) (Figure 6-5, Page 6-3).
2. Slide the accelerator pivot rod through the outside bearing bracket (21), I-beam frame, and the inside
Page 6-12
HOOK ONE
END OF
SPRING (20)
ON PARK
BRAKE
WELDMENT
SHAFT
FIGURE 6-16