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FRONT WHEEL/SUSPENSION/STEERING
T M/ F M models:
Install the brake lever bracket and holder with the
punch mark facing up.
Align the right edge of the bracket with the outside
punch mark on the handlebar, and tighten the
upper screw first, then the lower screw.
T E/ F E models:
Loosely install the handlebar switch housing with
the three screws.
Install the brake lever bracket and holder with the
punch mark facing up by aligning the locating pin
on the lever bracket with the hole in the switch
housing.
Align the right edge of the bracket with the inside
punch mark on the handlebar, and tighten the
bracket upper screw first, then the lower screw.
Tighten the housing upper screw first, then the
lower screws.
TE/FE models:
HOLE
Secure the switch wire with the wire bands.
Install the master cylinder and holder with the
''UP'' mark facing up.
Align the edge of the master cylinder with the
punch mark on the handlebar, and tighten the
upper bolt first, then the lower bolt.
TORQUE:
Install the throttle housing and holder against the
master cylinder.
Align the lug on the throttle housing with the slit of
the master cylinder, and tighten the forward screw
first, then the rear screw.
Install the following in the reverse order of
removal:
handlebar cover (U.S.A. TM/FM models)
combination meter and meter cover (Except U.S.
A. TM/FM)
breather tube
12-6
SCREWS
12 N·m (1.2 kgf·m , 9 lbf·ft)
P
P
U
U
N
N
C
C
H
H
M
M
A
A
H
H
O
O
L
L
D
D
E
E
R
R
SWITCH
HOUSING
M
M
A
A
S
S
T
T
E
E
R
R
C
C
'
'
'
'
U
U
T
T
H
H
R
R
O
O
T
T
T
T
L
L
E
E
A
A
l
l
i
i
g
g
n
n
R
R
K
K
L
L
E
E
V
V
E
E
R
R
Y
Y
L
L
I
I
N
N
D
D
E
E
R
R
A
A
l
l
i
i
g
g
n
n
P
P
'
'
'
'
M
M
A
A
R
R
K
K
B
B
O
O
L
L
T
T
S
S
H
H
O
O
U
U
S
S
I
I
N
N
G
G
H
H
O
O
L
L
D
D
E
E
R
R
B
B
R
R
A
A
C
C
K
K
E
E
T
T
A
A
l
l
i
i
g
g
n
n
S
S
C
C
R
R
E
E
W
W
S
S
B
B
A
A
N
N
D
D
S
S
H
H
O
O
L
L
D
D
E
E
R
R
S
S
C
C
R
R
E
E
W
W
S
S
- Quick Links:
- Torque Values
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Table of Contents
Troubleshooting
