Honda TRX350TM Rancher Service Manual page 118

2000-2003 rancher/rancher 4x4
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CYLINDER HEAD/VALVE
Apply engine oil to rocker arm followers and
adjusting screw tips.
Install the rocker arm holder onto the cylinder head.
Install the following and tighten them in a
crisscross pattern in 2 or 3 steps:
four cap nuts with new sealing washers (apply
engine oil)
rocker arm holder bolt (apply engine oil)
two cylinder head bolts
TORQUE: Cap nuts:
Tighten the rocker arm shaft retaining bolt.
TORQUE:
Tighten the spark plug.
TORQUE:
Install the spark plug cap.
Install the following and tighten the bolts and nut:
engine hanger bracket
mounting rubbers (large I.D. side toward inside)
10 mm bolt (from front side) and nut
8 mm bolts
TORQUE:
Upper engine hanger nut (frame side):
54 N·m (5.5 kgf·m , 40 lbf·ft)
Upper engine hanger bolt (engine side):
32 N·m (3.3 kgf·m , 24 lbf·ft)
Coat a new O-ring with engine oil and install it into
the groove in the carburetor insulator.
Install the insulator onto the cylinder head and
tighten the two bolts.
Install the following:
timing hole cap (page 3-9)
exhaust system (page 2-11)
carburetor assembly (page 5-14)
7-14
39 N·m (4.0 kgf·m , 29 lbf·ft)
Holder bolt:
30 N·m (3.1 kgf·m , 22 lbf·ft)
7 N·m (0.7 kgf·m , 5.1 lbf·ft)
18 N·m (1.8 kgf·m , 13 lbf·ft)
H
H
E
E
A
A
D
D
B
B
O
O
L
L
T
T
H
H
O
O
L
L
D
D
E
E
R
R
B
B
O
O
L
L
T
T
C
C
A
A
P
P
N
N
U
U
T
T
M
M
O
O
U
U
N
N
T
T
I
I
N
N
G
G
R
R
U
U
I
I
N
N
S
S
U
U
L
L
A
A
T
T
O
O
R
R
S
S
R
R
O
O
C
C
K
K
E
E
R
R
A
A
R
R
M
M
H
H
O
O
L
L
D
D
E
E
R
R
R
R
E
E
T
T
A
A
I
I
N
N
I
I
N
N
G
G
B
B
O
O
L
L
T
T
S
S
A
A
N
N
D
D
W
W
A
A
S
S
H
H
E
E
R
R
S
S
B
B
B
B
E
E
R
R
S
S
B
B
R
R
A
A
C
C
K
K
E
E
T
T
O
O
-
-
R
R
I
I
N
N
G
G

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